QUARTZ AND CRISTOBALITE IN WORKPLACE ATMOSPHERES
Method Number: |
ID-142 |
|
Matrix: |
Air |
|
OSHA Permissible Exposure
Limits Respirable Dust
Containing Quartz: |
PEL (mg/m3) = |
10 mg/m3
2 + % Respirable Quartz | |
|
Respirable Dust
Containing Cristobalite: |
Use 1/2 the value calculated from the mass
formula for quartz. |
|
Collection Device: |
A 5-µm pore size,
37-mm diameter polyvinyl chloride filter preceded by a
10-mm nylon Dorr-Oliver cyclone is used
with a personal sampling pump. |
|
Recommended Sampling Rate: |
1.7 L/min |
|
Recommended Air Volume: |
816 L |
|
Analytical Procedure: |
A suspension of the sample particulate in
tetrahydrofuran (THF) is created by dissolving the sample filter in
THF and then sonicating. The sample particulate is then deposited
onto a silver membrane filter and analyzed by X-ray
diffraction. |
|
Detection
Limits: Qualitative: |
5 µg quartz 10 µg
cristobalite |
|
Quantitative: |
10 µg quartz 30 µg
cristobalite |
|
Precision and
Accuracy Validation Range |
Quartz 50 to 160 µg quartz per
sample |
|
CV1 |
0.106 |
|
Bias |
+5.2% |
|
Overall Analytical Error |
±26% |
|
Method Classification: |
Validated Method |
|
Date (Date Revised): |
1981 (December, 1996) |
Mention of commercial manufacturers and products in this method are
for descriptive use only and does not constitute endorsements by
USDOL-OSHA. Similar products from other sources can be
substituted.
Division of Physical Measurements and Inorganic Analyses OSHA
Technical Center Salt Lake City, Utah
1. Introduction
This method describes the collection of airborne respirable a-quartz and/or cristobalite in the breathing zone of
personnel and the subsequent analysis by X-ray diffraction
(XRD). Tridymite can also be collected and analyzed using this method if a
reference material and diffraction pattern for tridymite are used.
1.1. History
1.1.1. There have been several methods used to analyze quartz.
These include atomic absorption, colorimetry, gravimetry,
microscopy, infrared spectroscopy, and XRD. The preferred method is
considered to be XRD, because it can distinguish and quantitate the
different polymorphs of free silica in a widest range of industrial
dust matrices.
1.1.2. The previous method (8.1.)
used by the OSHA Salt Lake City Technical Center
(OSHA-SLTC) was an adaptation of the Talvitie method
(8.2.).
This method could not differentiate quartz or cristobalite, and the
detection limit was 50 µg. Loss of cristobalite was also
possible. To improve specificity, recoveries, and detection limits,
XRD became the primary method of analysis. The X-ray
method is also less tedious than the Talvitie method. This method is
similar to NIOSH Method 7500 (8.3.).
NIOSH Method 7500 was derived from NIOSH P&CAM 259 (8.4.).
1.2. Principle
A respirable sample is collected by drawing air at approximately
1.7 liter per minute (L/min) through a 10-mm nylon
Dorr-Oliver cyclone attached to polyvinyl chloride (PVC)
filter cassette. An alternative selector design to the
10-mm nylon Dorr-Oliver cyclone may be used
for compliance purposes if it has been verified to achieve
comparable selectivity at all five aerodynamic diameters listed in
the Federal Register (8.5.):
Aerodynamic
diameter (unit density sphere) |
Percent
passing selector |
|
|
2 µm |
90 |
2.5 |
75 |
3.5 |
50 |
5.0 |
25 |
10 |
0 |
For efficient communication to distinguish the various competing
models for respiratory retention, it is common to refer to only the
50% cumulative cut point in terms of the equivalent spherical
aerodynamic diameter (D50). The respiratory
model in the Federal Register refers to the old ACGIH definition
(D50 = 3.5 µm) which differs from
both the more recent ACGIH recommended model
(D50 = 4 µm) and the BMRC model
(D50 = 5 µm). The mathematical
function of each model differs the others. Adjusting the flow rate of
any other sampler design until a 50% cut is achieved at 3.5 µm
aerodynamic diameter may not achieve comparable aerodynamic diameters
to those specified at the 0, 25, 75, and 90% cut points. ( For a
review of the various respiratory models see 8.6.)
At the laboratory, the filter is dissolved in tetrahydrofuran
(THF), the sample particulate is suspended in THF, and then deposited
on a silver membrane. The membrane is scanned by XRD giving a series
of diffraction peaks (lines) occurring at different angles relative to
the sample and X-ray source. The X-ray
technique is based on the Bragg equation:
nl = 2d sinq
Where: |
n |
= |
order of diffracted beam |
l |
= |
wavelength of X-ray beam (in
angstroms) |
d |
= |
distance between diffracting planes (in
angstroms) |
q |
= |
angle between incident X rays and the
diffracting planes (in degrees) |
Note: Most X-ray spectrometers are designed to scan
using degrees 2q.
1.3. Advantages and Disadvantages
1.3.1. This method is specific for quartz and cristobalite; XRD
can distinguish crystal structure.
1.3.2. Sample preparation is simple and analysis can be
computer-controlled and automated. Also, sample
preparation and analysis involves a non-destructive
technique. Samples can be reanalyzed at a later date.
1.3.3. Quartz and cristobalite can be identified and quantified
on three or more different angles of diffraction.
1.3.4. Interferences can be minimized by using alternate angles
of diffraction, computer-assisted methods of
integration, acid-washing, or wide angle scans and
subsequent line matching with diffraction pattern libraries.
1.3.5. This method is more accurate and offers better sensitivity
than previous methods of analysis.
1.3.6. The method is not an elemental analysis. It is highly
specific; the location of diffraction peaks requires both elemental
and structural parameters to be "just right". This is true for both
analytes and interferences. Substitution of one element for
another in a given structure results in a different diffraction line
pattern. Substitution of one structure for another likewise results
in a different pattern. For example, zircon
(ZrSiO4) has a different pattern from
zirconia (ZrO2) and indeed from any other
compound containing zirconium (Zr). The diffraction pattern is
therefore also independent of whether a mineralogist's chemical
shorthand convention is used to the describe the compound on
the MSDS. For example, on an MSDS the compound zircon may be
shown in mineralogist's chemical shorthand as consisting of 32.8%
SiO2 and 67.2%
ZrO2. The diffraction pattern of zircon
however bears no relation what-so-ever to the
diffraction pattern of any mixture of the compounds
SiO2 and ZrO2.
[The mineralogist's chemical shorthand is often confusing to the
non-chemist, but is useful for stoichiometric
information about a compound or mineral. It describes the elemental
composition, oxidation states of various elements, and assumed
gravimetric factors used in the chemical (elemental) analysis of the
compound.]
1.3.7. A disadvantage is the high cost of instrumentation and
maintenance.
1.3.8. Another disadvantage is the requirement of a known
particle size distribution and a sample weight compatible with a
thin-layer deposition for sample analysis.
1.4. Physical and Chemical Properties (8.7.)
a-Quartz
CAS No. |
14808-60-7 |
Chemical Symbol: |
SiO2 |
Synonyms: |
free crystalline silica, silicon dioxide, silica
flour |
Formula Weight: |
60.08 |
Crystalline Form: |
hexagonal habit |
Specific Gravity: |
2.635-2.660 |
Melting Point: |
1610°C |
Boiling Point: |
2230°C (decomposes) |
Solubility: |
soluble in hydrofluoric acid |
Color: |
colorless in pure
form |
Cristobalite
CAS No. |
14464-46-1 |
Chemical Symbol: |
SiO2 |
Synonyms: |
calcined diatomite |
Formula Weight: |
60.08 |
Crystalline Form: |
cubic or tetragonal |
Specific Gravity: |
2.32 |
Melting Point: |
1723°C |
Boiling Point: |
2230°C (decomposes) |
Solubility: |
soluble in hydrofluoric acid |
Color: |
colorless in pure
form |
1.5. Uses and Occupational Exposures
Quartz is primarily used as an abrasive (sandblasting, cleaning,
etc.) in the production of stone, clay and glass products, and foundry
molds. The most serious exposures result from quartz in the form of
respirable dust produced by grinding, blasting, and mixing operations.
Occupations having a high potential for exposure to quartz are listed
(8.8.):
Metal mining Coal mining Non-metallic minerals (except
fuels) Stone, clay, and glass
products Foundries Agriculture Chemical
production Concrete work Sandblasting
Cristobalite is used in the manufacture of insulation, filters, and
refractory materials (8.8.).
In nature, cristobalite usually occurs together with tridymite. Both
cristobalite and tridymite can be found naturally occurring in
volcanic rock or can be synthetically produced by heating amorphous or
crystalline silica. Under ideal conditions tridymite forms at
temperatures above 870°C and cristobalite above 1470°C, however,
between these temperatures (particularly in the absence of alkali or
alkaline earth impurities) a disordered form of cristobalite may often
form instead of tridymite (8.9.).
Occupational exposure to cristobalite can occur during manufacture of
stone, clay, glass, and other ceramic products. Other sources of
exposure to cristobalite can occur in diatomaceous earth operations,
or high temperature operations such as foundries.
2. Analytical Working Range
2.1. Qualitative detection limits for quartz are:
Diffraction Peak |
Peak °
2q |
Integration Time(s) |
Detection Limit
(µg) |
Primary |
26.66 |
1 |
5 |
Secondary |
20.88 |
25 |
5 |
Tertiary |
50.18 |
25 |
5 |
Note: |
Peak 2q values are
dependent on instrumental characteristics and may vary slightly.
The terms "peak" and "line are used interchangeably in this
method. |
The detection limits listed above were determined by both
parametric (t-test) and non-parametric (Rank Sum test)
tests, and are stated for the 95% confidence level (8.10.).
2.2. The quantitative detection limit for quartz using the primary
diffraction line is 10 µg. The coefficient of variation of
10-µg quartz standards when using the primary line
is 0.199 (8.11.).
2.3. The qualitative and quantitative detection limit for
cristobalite are 10 and 30 µg, respectively.
2.4. The analytical range is dependent upon the amount of
interfering substances and X-ray absorbing substances
present. Due to self-absorption of X rays, the upper
range is also dependent on amount of sample. Total sample weights less
than 3 mg are recommended. Samples with weights in excess of 3 mg can
be analyzed by dividing the sample into portions and depositing onto
multiple silver membranes.
3. Method Performance
3.1. Typical quality control data over the years:
Range
|
80 to 200 µg
quartz
|
50 to 160 µg
quartz
|
50 to 210 µg
quartz
|
CV1 |
0.136 |
0.106 |
0.110 |
Mean Recovery |
95.6% |
105% |
96.0% |
n |
n = 60 |
300 |
100 |
Time Period |
April 1981 to June 1981 (8.12.) |
December 1986 to September 1988
(8.13.) |
February 1996 to November 1996
(8.14.) |
Applicability of the Gaussian (normal) statistical model was tested
using order statistics for the 1,000 quartz QC results (less 6
outliers) for the period from May 1987 to March 1995 and was found to
be appropriate (8.15.)
3.2. Limited data is available concerning precision and accuracy
for the analysis of cristobalite; however, the sample preparation and
analytical technique are the same as quartz. Analytical error should
be comparable to the quartz analysis.
4. Interferences
According to data listed in a computer search of the Joint Committee
on Powder Diffraction Studies (JCPDS) powder diffraction file (8.16.),
several compounds have diffraction peaks that may interfere with a-quartz or cristobalite. Such positive interferences
add to the intensities of only those specific quartz diffraction peaks
affected. Many of these compounds are listed in Appendix
A. The majority of the interferences listed will most likely not be
present together when sampling industrial operations which produce
quartz or cristobalite exposures. This list is presented as
line-matches found in the literature and not as definitive
interferences. Exotic substances found only in research settings are not
included. Even including exotic substances, a-quartz is the only substance having all four
analytical diffraction peaks within ±0.20° 2q
of the theoretical angles. A substance is listed in Appendix
A as a potential interference if one or more strong diffraction
peaks of that substance come within ±0.65° 2q
of the specific analyte diffraction peak. Because of these broad
selection criteria and the high specificity of the method for quartz,
some of the listed interferences may only present a problem when a large
amount of interferent is present or at temperatures other than normal
laboratory conditions. The further the interference diffraction peak is
from the specific analytical diffraction peak the less likely it will
affect the analysis and the greater the amount (weight percentage) of
interferent that can be accommodated without significant effect. The
presence of interferences is actively checked for by the analyst. An
interference is present in the sample when the amount of quartz or
cristobalite does not agree well among the several different analytical
diffraction peaks. In addition to looking for quantitative evidence of
interference, the diffraction peaks are always visually inspected to see
whether the peak center is shifted form that of analytical line, whether
there are multiple peaks or shoulders occur in the integration range,
and whether there is any unusual broadening that would indicate possible
interference. Interference effects are minimized by analyzing each
sample for confirmation using at least three different diffraction peaks
so as to include peaks where the quartz and cristobalite results are in
good agreement and where the interferent thus causes no problem. Bulk
samples or a description of the process being sampled are useful in
customizing a chemical cleanup procedure for any interference found
difficult to resolve by software. Even so, the presence of an
interference rarely jeopardizes the analysis. NIOSH Method 7500 (8.3.)
recommends the use of a less sensitive line when a primary interference
occurs; this represents qualitative confirmation on two lines and
quantitation on one line. Also mentioned in NIOSH Method 7500 is a study
of samples collected in 11 different industries showing no significant
interferences. Method ID-142 goes further and requires the
qualitative conformation on at least three lines and quantitative
confirmation on two lines. Samples results are reported as
non-detected "ND" and discussed with the CSHO in those rare
instances where an interference exists that cannot be resolved by
software or chemical treatments. Cristobalite has fewer useful
analytical diffraction peaks than quartz, is more prone to form
distorted crystallites, and therefore more prone to interference
problems.
4.1. Some elements (iron, in particular) can cause appreciable
X-ray fluorescence which will result in high background
intensity. This situation can be circumvented by using a diffracted
beam monochromator (8.3.).
4.2. If severe interferences are present on the primary analytical
peak, results are reported using the secondary or tertiary diffraction
peak. The decrease in sensitivity and precision expected when using a
less sensitive line than the primary can be compensated, to a limited
extent, by increasing the counting time.
4.3. The presence of interference can be verified and usually
identified by XRD analysis. Interfering peaks are usually resolved at
the OSHA-SLTC using custom in-house software
(8.17.)
or by acid-washing the samples. Similar software
developed by the instrument manufacturers or in-house can
also be used.
4.4. Wide-angle scans are also performed to help
identify interferences or assist in identification of quartz or
cristobalite. These scans are usually performed with line profile
libraries where the diffraction lines of the sample are compared to
lines of known compounds contained in the libraries.
5. Sampling
5.1. Sampling Equipment
5.1.1. Sampler assembly (if weighings are performed in the
field):
Filter holder consisting of a two- or
three-piece cassette, 37-mm diameter.
Backup pad, 37-mm, cellulose.
Low ash homopolymeric PVC membrane filter, 37-mm,
5-µm pore size [part no. 625413, Mine Safety
Appliances (MSA), Pittsburgh, PA or cat. no. P-503700,
Omega Specialty Instrument Co., Chelmsford, MA] or equivalent.
Note: During preparation for analysis, the sample filter is
dissolved in tetrahydrofuran (THF). Certain acrylic copolymers added
to PVC filters are insoluble in THF. If the membrane filter
composition is unknown, a laboratory test should be conducted with
THF to determine suitability before use.
5.1.2. Sampler assembly (if preweighed filter cassettes are
used): Cassette, Aerosol, 37-mm, Preassembled,
Preweighed, LAPVC [available from Cincinnati Technical Center (CTC)
OSHA Property Management Inventory System (OPMIS) or from
OSHA-SLTC.]
5.1.3. Cyclone: Nylon, 10-mm
(BDX-99R, part no. 7010048-1 Sensidyne Inc., Largo, FL,
or part no. 456243, MSA, Pittsburgh, PA).
5.1.4. Plastic coupler for preweighed filter
cassette sampling used with Cyclone Assembly: (MSA part number
457391, MSA, Pittsburgh, PA., or CTC OPMIS Filter Holding Coupler,
#FES0000154).
5.1.5. Pump calibration system: Stop watch and bubble tube or
electronic meter.
5.1.6. Sampling pump: Calibrate the personal sampling pump to
approximately 1.7 L/min. Each pump must be calibrated with a
representative sampler (cyclone, filter, etc.) in-line
to minimize errors associated with uncertainties in the volume
sampled. It is preferable to have a calibrated flow rate of 1.7 ±0.2
L/min, however, the literature indicates the flow rate that gives
the best estimate of the ACGIH (D50 = 3.5
µm) respiratory model lies in the range of 1.5 to 2.0 L/min
(8.18.).
5.1.7. Assorted flexible tubing.
5.1.8. High volume sampling pump with cyclone (optional - for
bulk sample collection).
5.1.9. Calibrated analytical balance (0.01 mg).
5.1.10. Desiccant (Drierite or similar material) and desiccating
chamber if not using preweighed filters.
The last two items are not needed if the samples are weighed by
the laboratory.
5.2. Sampling Procedure
[Compliance safety and health officers (CSHOs) should refer to the
OSHA Technical manual (8.19.)
for pump calibration information when sampling with cyclones.]
Samples are pre- and post-weighed on the
same balance either by the industrial hygienist in the field or at the
laboratory. The net sample weight provides additional information to
the industrial hygienist as well as the analytical laboratory. The
amount of respirable dust can be determined for the sample. In
addition, other compounds having respirable dust exposure limits can
be assessed and supplemental sample preparation and analysis at the
laboratory may be possible if sample weights are taken. For samples
weighed by the industrial hygienist:
5.2.1. Desiccate and then weigh the PVC filter before sampling.
5.2.2. Place the PVC filter and a cellulose backup pad in a
two- or three-piece cassette.
5.2.3. Attach the cassette, which is preceded by a
10-mm nylon cyclone, to a calibrated personal sampling
pump using flexible tubing.
5.2.4. Place the sampling assembly in the breathing zone of the
worker or sampling area and place the pump in an appropriate
position. Take from 408 to 816 L of air through the cassette at
approximately 1.7 L/min. Do not allow the cyclone to be inverted
during or after sampling. If confirmation for cristobalite is
necessary, take full shift samples if possible.
5.2.5. Check the pump and sampling assembly periodically to
verify performance and to monitor particulate loading on the sample
filter. If the filter becomes overloaded (>3 mg) during the
sampling interval, replace it with another filter.
5.2.6. Terminate sampling at the predetermined time and record
the pump flow rate and collection time. Carefully remove the filter,
desiccate, and then weigh to determine the net weight gain.
Carefully replace the filter and firmly seal the cassette by placing
plastic plugs in both the inlet and outlet ports.
5.2.7. Record on the OSHA 91 form all pertinent sample data. When
other compounds are known or suspected to be present in the air,
such information, including their suspected identities, should be
transmitted with the samples. Also indicate whether the requested
analysis is for quartz, cristobalite or both. Operations where the
material has been heated to high temperatures generally should be
analyzed for both.
5.2.8. Identify and submit an appropriate blank filter from each
lot of filters used.
5.2.9. Seal each filter cassette and identify it with an OSHA
Form 21. Mail samples to the laboratory in a suitable container
designed to prevent damage.
For samples weighed at the laboratory:
5.2.1a. Obtain the preweighed sampling cassettes from the
laboratory.
5.2.2a. Attach the cassette, which is preceded by a
10-mm nylon cyclone, to a calibrated personal sampling
pump using flexible tubing. The preweighed filter cassette is
smaller than the normal 2 or 3-piece cassette and has a
larger outside diameter at the inlet requiring a plastic coupler
fitting for the Bendix or MSA cyclones. See 5.1.3.
and 5.1.4.
above.
5.2.3a. Place the sampling assembly in the breathing zone of the
worker or sampling area and place the pump in an appropriate
position. Take from 408 to 816 L of air through the cassette at
approximately 1.7 L/min. Do not allow the cyclone to be inverted
during or after sampling. If confirmation for cristobalite is
necessary, take full shift samples if possible.
5.2.4a. Check the pump and sampling assembly periodically to
verify performance and to monitor particulate loading on the sample
filter. If the filter becomes overloaded (>3 mg) during the
sampling interval, replace it with another filter.
5.2.5a. Terminate sampling at the predetermined time and record
the pump flow rate and collection time. Seal the cassette by
replacing the plastic plugs in both the inlet and outlet ports.
5.2.6a. Record on the OSHA 91 form all pertinent sample data.
When other compounds are known or suspected to be present in the
air, such information, including their suspected identities, should
be transmitted with the samples. Also indicate whether the requested
analysis is for quartz, cristobalite or both. Operations where the
material has been heated to high temperatures generally should be
analyzed for both.
5.2.7a. Identify and submit an appropriate blank filter from each
lot of filters used.
5.2.8a. Seal each filter cassette and identify it with an OSHA
Form 21. Mail samples to the laboratory in a suitable container
designed to prevent damage.
5.3. Bulk Samples
In order of laboratory preference, bulk samples may be one of the
following:
- High-volume respirable filter sample (preferably > 1.0 g).
Contact the SLTC for information on this.
- High-volume filter sample - nonrespirable (preferably > 1.0
grams)
- Representative settled dust (i.e., rafter sample (preferably
> 1.0 grams)
- Sample of the bulk material in the workplace (preferably
10-20 grams).
Although bulks of type 1) and 2) are the most preferred, it is
recognized that 3) and 4) are often the most practical to collect. The
type of bulk sample should be stated on the OSHA 91 and
cross-referenced to the appropriate air sample(s).
6. Analysis
Samples submitted on pre-weighed filters are first
submitted for gravimetric analysis. Based on the total weight gained, a
determination is made whether any approach or exceed the PEL (assuming
100% crystalline silica). Those sets which might exceed PEL are
resubmitted for the requested quartz and/or cristobalite analyses.
6.1. Safety Precautions
6.1.1. Tetrahydrofuran (THF) has a low flash point, -14°C (6°F),
and is extremely flammable. Always use THF in a hood. THF is an
ether which can form explosive peroxides upon exposure to air;
therefore, it should be stored in closed containers. Always use
latex gloves, a labcoat, and safety glasses when handling THF. Use
appropriate measures (conductive mats, wrist straps, etc.) as needed
to reduce static electrical charge: electrical sparks can ignite THF
vapors.
6.1.2. Parlodion and isopentyl acetate are flammable.
6.1.3. Always use a hood when grinding bulk materials or when
working with dry quartz or cristobalite.
6.1.4. If sample acid-washing is
necessary, perchloric acid (HClO4) is used
to digest PVC filters. Perchloric acid added to organic substances
can produce fires and/or explosions. If
HClO4 solutions darken in color while
heating, immediately remove beakers from the hotplate and carefully
add a small amount of nitric acid. Only use
HClO4 in exhaust hoods designed and
reserved for HClO4 use.
6.1.5. Most X-ray diffractometers have
built-in devices to prevent X-ray
exposure. These devices should not be adjusted, removed, or
overridden by unauthorized individuals for any reason.
6.1.6. A bench top warning light (yellow) is recommended. When
lit, the warning light indicates the X-ray generator is
powered up.
6.1.7. Most X-ray spectrometers have shutter devices
which allow or prevent X rays from entering the sample chamber.
These devices should not be adjusted, removed, or overridden
by unauthorized individuals for any reason. Instrument
operators should familiarize themselves with correct operation of
the shutters. Sample chamber access should only be allowable when X
rays from the source are completely blocked. These shutters should
be routinely checked for proper operation.
6.1.8. If the X-ray diffractometer has a
user-accessible goniometer, an additional Geiger type
alarm monitor to measure the general work area is recommended. The
monitor can be interfaced to the X-ray generator to
provide an additional safety interlock.
6.1.9. Avoid inserting fingers into the sample compartment. Use
forceps to change samples.
6.1.10. Radiation monitors are worn by all X-ray
operators. These monitors consist of film badges and finger rings
which are periodically analyzed to detect exposure to
low-level radiation.
6.2. Analytical Equipment
6.2.1. X-ray diffractometer system consisting of:
Automated Powder Diffractometer (APD). X-ray
Generator. Long, fine-focus copper target
X-ray tube. Scintillation counter
detector. X-ray accessories include:
pulse-height analyzer, graphite monochromator, 2q compensating slit, 1° receiving slit, and
sample spinner. Recirculating cooling system for the
X-ray tube.
6.2.2. Computer system consisting of:
Hardware and software for data reduction and graphic
presentations. Microprocessor Interface: Between the computer
and the goniometer. Line profile library (JCPDS-International
Center for Diffraction Data Powder Diffraction File, JCPDS,
Swarthmore, PA).
6.2.3. Standard and sample preparation:
Centrifuge tubes: Round bottom 40-mL (Pyrex
8260). Drying oven. Explosion-resistant hot plate (Model
HP-11515B, Sybron/Thermolyne, Dubuque,
IA). Filtration apparatus, 25 mm (Filter Holder Hydrosol
Manifold, cat. no. XX25 047 00, filtering clamps, cat. no. XX10
025 03, fritted glass bases with stoppers, cat. no. XX10 025 02,
and glass funnels, cat. no. XX10 025 11, Millipore Corp., Bedford,
MA). Forceps. Latex or other THF-resistant
gloves (Cat. no. 8852, American Pharmaseal Lab., Glendale,
CA). Liquid nitrogen cold-trap system for
suspending media (solvent) collection (Dewar, polypropylene vacuum
flask, liquid nitrogen, etc.). Micro-analytical balance (0.01
mg) for preparing bulks. Plastic petri dishes (Product no.
7242, Gelman Sciences, Ann Arbor, MI). Silver membrane filters:
Diameter 25-mm, 0.45-µm pore size (Cat. no.
FM25-0.45, Osmonics, Inc., Minnetonka, MN). Teflon
sheet, 0.3 to 1 mm thick. Vacuum system. Volumetric
pipettes, eyedropper, volumetric flasks and graduated
cylinders. Ultrasonic bath.
6.2.4. Bulk sample preparation for membrane deposition:
Freezer mill (Model no. 6700, Spex Industries, Edison, NJ) for
plastic or other bulks that cannot be ground by a mortar and
pestle. Mortar and pestle. Sieve or sonic sifter: Sieve, 325
mesh, (or Model ATML3P Sonic Sifter with 325 mesh sieve, ATM
Corporation, Milwaukee, WI).
6.2.5. Acid-washing (This
equipment is only used if software is unable to resolve
interferences):
All glass filtering apparatus, 47-mm (Cat. no.
XX15 047 00, Millipore Corp., Bedford, MA). Phillips beakers,
125- or 250-mL. Rotating hotplate,
consisting of a variable speed and time rotator (Cat. no. R4140,
American Scientific Products, McGaw Park, IL) and an electric
heater, 550 W, variable rheostat (Cat. no. 61560, Precision
Scientific, Chicago, IL). Adjust the heater to a differential of
70 V across the heating element and mount the heater on the
rotator. Do not use this hotplate near THF or other flammable
solvents. Funnels, glass, bent-stem. PVC
filters, 0.6-µm pore size, 47-mm diameter
(Cat. no. P-064700, Omega Specialty Instrument Co.,
Chelmsford, MA).
6.3. Reagents
All chemicals should be reagent grade or better.
6.3.1. Tetrahydrofuran (THF).
6.3.2. Parlodion (Pyroxylin).
6.3.3. Isopentyl (Isoamyl) acetate.
6.3.4. Parlodion in isopentyl acetate, 1.5% (w/v): Dissolve 1.5 g
of parlodion in isopentyl acetate and dilute to 100 mL with
isopentyl acetate.
6.3.5. Respirable quartz (5 µm):
The National Institute of Standards and Technology (NIST)
manufactures the standard reference material (SRM) used in the
analysis of respirable quartz. NIST SRM 1878 consists of quartz in a
distribution of particle sizes with a mass mean equivalent spherical
diameter of 1.62 µm that is intended to be representative of
respirable particles sampled as per the respiratory model published
in the Federal Register (8.20.).
Because XRD is generally less sensitive to the smaller crystalline
particles in aerosols (8.21.
and 8.22.)
different consensus certified quartz reference materials may be
required if a new respiratory model is adopted where more of the
mass may be represented by larger particles. SRM 1878 should be
sieved prior to use in order to remove any particles larger than 10
µm (8.22.).
National Institute of Standards and Technology (NIST) Standard
Reference Material (SRM) 1878 or 1878a.
Alternative respirable quartz material (can be used if compared
to one of the reference materials listed above - use appropriate
gravimetric factors):
Min-U-Sil 5 Quartz (Pennsylvania Glass Sand Co., Berkley Springs,
WV).
6.3.6. Respirable cristobalite:
NIST SRM 1879, 1879a.
6.3.7. 2-propanol.
6.3.8. If acid-washing is necessary, the following
concentrated reagents are required: Nitric acid (69-71%), perchloric
acid (69-72%), phosphoric acid (85-87%), fluoboric acid
(48-50%), deionized water (DI
H2O), and ammonium hydroxide [(30%)
aqueous ammonia].
6.4. Standard Preparation
The sample preparation and analytical procedure listed below are
modifications of techniques found in references 8.23.-8.25.
6.4.1. Preparation of separate quartz or cristobalite stock
standards:
- Dry the sieved quartz (NIST SRM or equivalent material) or
cristobalite for 2 h at 110°C. This material is used for stock and
working standards.
- Prepare three standard suspensions in 2-propanol
by first weighing 10, 50, and 200 mg of the quartz or cristobalite
to the nearest 0.01 mg. Then quantitatively transfer each to
individual 1-L volumetric flasks using
2-propanol, and bring each to half volume.
- Disperse the analyte in the 2-propanol by using
an ultrasonic bath for 10 min. Remove from the bath and allow the
suspension to cool to room temperature. Dilute each flask to the
mark with 2-propanol.
6.4.2. Preparation of quartz or cristobalite
working standards:
- Prepare a series of working standards on silver membranes from
the 10-, 50-, and 200-µg/mL stock
suspensions by pipetting appropriate aliquots using the procedure
outlined in step 5 below. Prepare three sets of standards for the
calibration curve as shown:
Stock Standards |
Aliquot |
Working Standards |
(µg/mL)
|
(mL)
|
(µg)
|
|
200 |
5, 10, 15 |
1,000, 2,000, 3,000 |
50 |
2, 5, 10 |
100, 250, 500 |
10 |
1, 2, 5 |
10*, 20*, 50 |
* These standards are omitted for cristobalite analysis.
- Turn on the explosion-resistant hotplate and set
at the lowest setting. Place a Teflon sheet on top.
- Assemble the filtering apparatus and liquid nitrogen cold
trap. Connect the cold trap to the filtering apparatus to collect
the waste suspending media (2-propanol or THF). The
waste vapors should not enter the vacuum pump.
- Center a silver membrane on a fritted-glass base
of the filtering apparatus. Also center the glass chimney on top
of the base and secure it with a clamp.
- Add a stirring bar to the stock standard suspension and
withdraw aliquots using the following technique:
- Place the flask on a magnetic stirrer and turn the stirrer
on until a uniform suspension is achieved.
- Turn off the stirrer, remove and invert the flask, allowing
the stirring bar to slide into the neck.
- Shake the flask vigorously to ensure an even suspension.
- Cautiously revert the flask and return it to the stirrer.
- Turn on the stirrer and immediately withdraw an aliquot from
the center of the stirred solution using an appropriate
volumetric pipette (care should be taken not to withdraw
solution above the volume mark of the pipette).
- With the vacuum off, place about 2 mL of
2-propanol in the chimney of the previously assembled
vacuum filtering apparatus. Transfer the pipetted aliquot to the
chimney. After the transfer, bring the total volume in the chimney
to 20 mL with 2-propanol.
- Apply vacuum to the filtering apparatus, drawing the
2-propanol through it. This should result in a thin,
even layered deposition of the analyte onto the silver membrane.
Do not rinse the chimney after the material has been deposited on
the membrane. Rinsing can disturb the thin layer deposition just
created. Vacuum should be applied for sufficient time to dry the
membrane.
- Carefully disassemble the chimney and clamp. Remove the silver
membrane from the fritted-glass base using forceps.
Place 2 drops of 1.5% parlodion solution on a glass slide. Fix the
standard to the membrane by placing the bottom side of the
membrane in the parlodion solution. By capillary action, the
membrane draws the parlodion solution to the analyte surface. Then
place the membrane on top of the heated Teflon sheet. When
thoroughly dry, place the fixed standard in a labeled Petri dish.
(If placed in the plastic petri dish before dry, the membrane may
become affixed to the dish.)
- Inspect the deposition for uniformity; clumping indicates that
insufficient sonication was used. The standard will have to be
remade if a significant amount of clumping occurs.
6.5. Sample Preparation
6.5.1. When sample weights are greater than 3 mg, aliquots are
taken to achieve depositions within the working range.
6.5.2. Examine the filter and backup pad to determine if any
breakthrough to the backup pad has occurred. If there is significant
breakthrough, the sample is either not analyzed or results are
reported with a disclaimer (see Section 7.5.3.
for reporting results).
6.5.3. Carefully transfer the respirable air
sample (PVC filter) from the cassette to a round-bottom
40-mL centrifuge tube. Add 10 mL THF to dissolve the
filter and suspend the sample. Sonicate the sample suspension for 5
to 10 min. Quantitatively transfer the suspension with rinses of THF
to a glass chimney of the vacuum filtering apparatus (described in
Section 6.4.2.,
step 3). The total volume in the chimney should not exceed 20 mL.
Apply a vacuum to achieve a thin, even deposition of sample on the
membrane. Do not rinse the chimney after vacuum has been applied.
Remove the membrane and fix the deposition in the same manner as for
a standard (Section 6.4.2.,
step 8).
6.5.4. Samples collected without a cyclone or at a flow rate
outside of the range of 1.5 to 2.0 L/min should be considered as
non-respirable samples (8.18.).
These are prepared in the same manner as respirable samples, but may
not give reliable results (see Section 7.5.4.
for reporting results for these samples). The
particle-size distribution of
non-respirable samples may not approximate the
distribution of the respirable quartz or cristobalite standard
material, or a uniform thin layer deposition of sample may not be
possible.
6.5.5. To prevent the possibility of contamination, a separate
filtering apparatus should be used for bulk preparation.
- Bulk samples approximating respirable particle size: Weigh an
aliquot of 1 to 2 mg on a PVC filter, and place in a round bottom
centrifuge tube.
- Non-respirable bulks: Grind the sample to a fine powder using
either a mortar and pestle or a freezer mill. Then size the
sample, using a 325-mesh sieve or sonic sifter. This
results in a sample particle size of less than 45 µm. An
aliquot of the sized sample is weighed on a PVC filter and then
placed in a round bottom centrifuge tube.
6.5.6. Add THF and deposit the weighed sample onto a silver
membrane in the same fashion as an air sample. Care must be taken
when transferring the membrane before fixing. Fix the sample as
described in Section 6.4.2.,
step 8.
6.6. Analytical Procedure
Refer to the Standard Operating Procedure (8.26.)
or instrument manuals for system startup and initialization
procedures.
6.6.1. Set the X-ray generator to operate at 40 kV
and 40 mA (or the maximum settings appropriate for the instrument).
Using forceps, transfer a standard from the Petri dish to a sample
spindle or sample holder. If using a sample spindle, secure the
standard to the spindle using Vaseline or a retaining ring. Place
the spindle or holder into the sample chamber. Turn on the sample
spinner.
6.6.2. Enter the following information into
the controlling unit:
- 2q limits for each analytical line
- 2q scanning increment (0.02° 2q)
- Integration and background counting times
- Diffraction angle calibration using the secondary silver line
(44.33° 2q)
- Present 2q location of the
X-ray instrument
Normal analytical parameters are:
<--------------- 2q Values
----------------->
Quartz |
Scanning Range |
Peak Location |
Peak Range |
D Space |
Primary |
25.90 to 27.20 |
26.66 |
26.61 to 26.71 |
3.341 |
Secondary |
20.06 to 21.40 |
20.88 |
20.83 to 20.93 |
4.251 |
Tertiary |
49.40 to 50.7 |
50.18 |
50.13 to 50.23 |
1.817 |
Quaternary |
59.40 to 60.70 |
60.00 |
59.95 to 60.10 |
1.541 |
|
Cristobalite
| |
Primary |
21.20 to 22.50 |
22.00 |
21.95 to 22.05 |
4.046 |
Secondary |
35.50 to 36.80 |
36.07 |
36.02 to 36.12 |
2.487 |
Tertiary |
30.76 to 32.06 |
31.42 |
31.37 to 31.47 |
2.845 |
Note: |
The peak locations and d spaces listed are more
informational than absolute. Peak locations are dependent on
instrument and sample conditions and may vary
slightly. |
6.6.3. Confirm the presence of quartz or
cristobalite by analyzing at least three of the lines listed above
for each compound (Note: The analytical determination can end after
scanning only the primary line when one of the following conditions
is met:
- The calculated exposure from the primary line analysis is less
than 0.75 × PEL and the air volume is greater than 500 L.
- The calculated exposure is less than 0.5 × PEL and the air
volume is less than 500 L.
6.6.4. A two-piece calibration
curve (counts vs. µg) or other sigmoidal curve with forced
zero intercept is recommended for the quantitation of quartz or
cristobalite. The count data used are integrated counts normalized
to a 1 sec. step. The data should be statistically weighted or
transformed to best reduce the effects of observed errors of
measurement on the calibration. Three practical transforms used for
both the count and µg data include the square root, the
logarithm, and the fourth root.
- The most common transform used in X-ray work is
the square root which weights count data more equitably if Poisson
counting error is the primary source of error in the measurement.
The error is usually larger across the calibration range than can
be accounted for by Poisson counting error alone. The additional
errors arise from errors associated with taking aliquots of a
suspension, particle statistics, and geometric factors in sample
presentation. The square root transform of the µg data
helps to spread the data so that it is not as tight at the low
end. This helps prevent a polynomial fit from exhibiting
non-monotonic behavior in the calibration range.
- The logarithmic transform converts the approximate geometric
series of µg data along the abscissa into more
equally-spaced data making a polynomial fit well
conditioned and further preventing non-monotonic
behavior. The logarithmic transform also treats the relative error
in the ordinate more equitably across the calibration range. A
small offset is added to each value (1 count and 1 µg)
prior to the logarithmic transform so that zero counts and zero
µg can be included in the calibration. The offset is
removed when the inverse transform is taken.
- The fourth root transform in approximately intermediate in
effect between the square root transform and the logarithmic
transform (which is generally comparable in effect to a sixth
root).
The S-shaped or sigmoidal curve is easily obtained
by using a cubic polynomial on the transformed data. This shape is
the consequence of several effects:
- The lower region is usually expected to show reduced
sensitivity due to the combined effects of:
- Penetration of some of the analyte into the pores of the
silver membrane which shields the analyte partially from X rays.
- Selection of narrower integration limits for less intense
peaks. Wider limits would increase sensitivity at the expense of
decreased precision.
- The middle linear region is centered about 250 µg.
- The upper region shows gradually decreasing sensitivity up to
3 mg due to sample self-absorption of X rays.
The analyst reviews the results of calibrations using the
untransformed and transformed data and selects the best overall fit
of the data. The corresponding transform and coefficient data are
programmed into the computer interface. Calibration checks are
performed during the analysis. If the curve data is not current, or
analytical conditions (viewing height of sample, X-ray
tube output, etc.) have changed, new curve coefficients must be
generated.
6.6.5. Custom analytical computer programs are used by
OSHA-SLTC to analyze samples by XRD. Further
information regarding this analytical system can be found in the
X-ray documentation manual (8.17.)
and in Appendix
B. Other programs can be designed or obtained from
X-ray system manufacturers.
6.6.6. Instrument considerations:
- Perform a silver line calibration (44.33° 2q) before each standard or sample is analyzed.
- Scan the standard or sample over the selected 2q range in 0.02° increments.
- A standard is analyzed at the start and end of a run of
samples and after every fourth or fifth sample analysis to assure
correct instrumental operation. A new run is defined here as
beginning after any significant change in analytical condition
(following power interruptions, when spikes are noted, after
changing to a different set of analyte peaks, etc.).
For each sample or standard, the peak location of the secondary
silver diffraction calibration line is used as an initial reference
point. If the silver line intensity of a sample is much less than a
standard (<40% is a suggested guideline), significant
self-absorption of X rays has occurred. This is most
likely due to the sample matrix and can be remedied by:
- Releasing the sample from the silver membrane
- Dividing the sample into aliquots and depositing each aliquot
onto a silver membrane and re-analyzing or
performing the acid-wash procedure mentioned in
Section 6.6.9.
6.6.7. The normal counting time for the primary quartz line is 1
s for each 0.02° increment. To achieve maximum sensitivity it is
recommended to change counting times for the secondary and tertiary
lines. These changes are dependent on the quantity of quartz found
at the primary line. For a primary integrated peak sensitivity of
100 counts/µg (using a mid-range calibration
standard), the recommended counting time changes in relation to
microgram levels are:
Microgram level: |
>125 |
>50<125 |
>25<50 |
<25 |
Counting time: |
1 s |
5 s |
10 s |
25 s |
For cristobalite, 0.02° increments and the following counting
times are used:
Microgram level: |
>125 |
<125 |
Counting time: |
1 s |
5 s |
Higher counting times are needed for less sensitive
instrumentation.
6.6.8. If interferences are present in any of the primary,
secondary, or tertiary lines, the analyst should evaluate different
software approaches for peak area integration, an alternate
analytical line, or chemical treatment to resolve the interferences.
The most sensitive alternate line for quartz is listed in Section 6.6.2.
This line (peak at 60.00° 2q) may not be
quantitative below 50 µg quartz. For cristobalite, the
alternate lines are not very sensitive or are interference-prone.
6.6.9. If major, unresolvable interferences
are present, the analyst should attempt to alleviate them by using
the acid-wash procedure listed below. Separate samples
spiked with known quantities of analyte should also be taken through
this procedure to assure no loss of analyte has occurred during
heating. Loss of both quartz and cristobalite has been noted during
this acid-wash procedure. Losses appear to be dependent
on heating temperature and particle size of the sample.
- Place each sample filter (silver or PVC) into an individual
125- or 250-mL Phillips beaker. Add 5 mL
of nitric acid (HNO3). If the sample is
on a PVC filter, also add 2 mL perchloric acid
(HClO4) (see Section 6.1.4.
- do not add HClO4 to silver filters).
- Place beakers on a hotplate and digest filters until
approximately 1 mL remains.
- Slowly add 25 mL of phosphoric acid
(H3PO4) to
each beaker (if cristobalite is being analyzed, add 25 mL 1:1
H3PO4:H2O
instead). Place a bent-stem glass funnel in each
beaker. Then place each beaker on a rotating hotplate, allow the
solution to boil, and then rotate and gently boil for 8 min.
- Remove from the hotplate, and continue to swirl until the
solution reaches room temperature.
- Add 75 to 100 mL hot DI H2O while
vigorously swirling each beaker.
- Wash down the sides of each beaker with 10 mL fluoboric acid
(HBF4) and again vigorously swirl.
- Let each solution stand about 1 h. Filter each sample onto a
PVC filter (0.6 µm) using the filtration apparatus
mentioned in Section 6.2.5.
Rinse the sides of the beaker with DI
H2O and add the solution to the funnel
assembly. Apply a vacuum.
- If excessive silver chloride or gel formation is noted on the
PVC filter, add approximately 5 mL of ammonium hydroxide (aqueous
ammonia) to the funnel assembly and apply a vacuum.
- Dry the PVC filter on a warm hot plate. Transfer the filter to
a 40-mL centrifuge tube and proceed as in Section 6.5.3.
7. Calculations
As previously mentioned in Section 6.6.4.,
each X-ray instrument is calibrated using a curve fit.
Integrated area counts versus micrograms of standard are plotted and
microgram amounts of the samples are calculated for each line using this
curve fit.
7.1. The PELs for quartz and cristobalite are listed on the cover
page of this method (8.5.).
7.2. The calculation to determine the PEL for the reportable result
is:
% Respirable Analyte = |
weight of analyte (µg) × 100
total air sample weight (µg) |
The total air sample weight (in µg) is the net filter weight
gain as determined by the industrial hygienist or by the laboratory.
The weight of analyte is determined from the integrated analyte peak
intensity obtained by XRD using the calibrated response vs. mass curve
for the analyte peak.
The corresponding PELs are then calculated:
PEL for Respirable dust
containing quartz PEL (mg/m3) = |
10 mg/m3
2 + Respirable Quartz |
PEL for Respirable
dust containing cristobalite
(mg/m3) |
= |
Use 1/2 the value
calculated from the mass formula for
quartz |
An air concentration/PEL ratio can be determined by:
Ratio of exposure = |
AIR CONC
PEL |
Where:
AIR CONC = |
total sample weight (µg)
total air volume (L) |
Other factors may have to be considered before arriving at a final
exposure value. For example, the TWA calculation may require combining
two or more sample results and adjust to an 8 h work day. Consult
Silicosis SEP Appendix E (8.27.)
or OSHA Technical Manual (8.19.)
or for combining sample results.
Note: |
If aliquots of a sample were taken and analyzed,
calculations are adjusted according to the size and number of
aliquots. Results from each aliquot are combined if the sample
was split into a series of aliquots. If only one aliquot was
taken, the result (Analyte mg/m3) is
multiplied by:
total suspension volume
aliquot volume
taken | |
7.3. If an overexposure appears to have occurred, any bulk
sample(s) taken with the corresponding sample set should also be
analyzed using a wide angle qualitative scan to confirm the presence
of quartz or cristobalite. Bulk samples must be representative of the
workplace being sampled for these scans to be meaningful. Comparisons
with patterns in the powder diffraction pattern library should be made
in order to match the bulk diffraction lines with quartz and/or
cristobalite, and a positive identification of other compounds
contained in the bulk should be attempted.
7.4. A graphic portrayal of each sample should be generated as a
hard copy (for further information regarding the OSHA custom software
and hard copies, see Appendix
B).
7.5. Reporting Results
When peak limits are within acceptable ranges and analyte amounts
are in agreement on at least two, preferably three lines, the reported
value is taken from the most sensitive, interference-free
(or interference-resolved) line.
7.5.1. Respirable air sample results for individual samples are
reported to the industrial hygienist in various ways for the
analytes consisting of quartz and/or cristobalite:
- % analyte
- mg respirable dust containing analyte
- mg respirable dust containing
analyte/m3
Other laboratories may report results in various ways useful to
the industrial hygienist such as mg
analyte/m3 so as to address various
consensus standards which differ from the current PEL.
7.5.2. If the results from the analysis on the primary line
indicated that the sample exposure was less than the criteria listed
in Section 6.6.3.,
the sample result X was not subsequently confirmed on alternate
lines because it did not represent a significant fraction of the
PEL. The result X represents an upper estimate of the amount of
quartz potentially present and is reported as:
- less than or equal (<) X% analyte
- < or X mg analyte/m3
- mg respirable dust
7.5.3. Particulate present on the backup pad
constitutes some sample loss. Occasionally this may be seen and can
be due to a poor cassette seal on the filter, improper positioning
of the filter in the cassette, or poor quality control of the filter
and/or cassette. A note indicating that some of the sampled material
was found on the backup pad and the reported value may be lower than
actual is relayed to the compliance officer if this type of
contamination occurs.
7.5.4. For samples collected without a cyclone
or at a flow rate different than recommended in Section 5.1.4.,
results are reported as approximate % or
mg/m3.
7.5.5. For bulk or high volume samples, the results are reported
as approximate % quartz or cristobalite:
Approximate % Analyte = |
weight of analyte found (µg) ×
100
total sample weight (µg) |
8. References
8.1. Occupational Safety and Health
Administration Analytical Laboratory: OSHA Manual of Analytical
Methods (OSHA-SLCAL Method No. IV-2). Salt Lake City,
UT. 1977.
8.2. Talvitie, N.A.: Determination of Free
Silica: Gravimetric and Spectrophotometric Procedure Applicable to
Air-Borne and Settled Dust. Am. Ind. Hygiene Assoc.
J., 25: 169-178 (1964).
8.3. National Institute for Occupational
Safety and Health: NIOSH Manual of Analytical Methods, 3rd
ed. (Method 7500) edited by P.M. Eller (DHHS/NIOSH Pub.
84-100), Washington, D.C.: Government Printing Office,
1984.
8.4. National Institute for Occupational
Safety and Health: NIOSH Manual of Analytical Methods, 2nd
ed. Vol. 5., P&CAM 259, U.S. Department of Health, Education, and
Welfare, Publ. (NIOSH) 77-157-A, 1977.
8.5. Code of Federal Regulations, 29
CFR 1910.1000, Table Z-3, footnote e, pub. by the
Office of the Federal Register National Archives and Records
Administration.
8.6. Groves, W.A., R.M.A. Hahne, S.P. Levine,
and M.A. Schork: A Field Comparison of Respirable Dust Samplers,
Am. Ind. Hyg. Assoc. J., 55: 748-755
(1994).
8.7. Weast, R.C., ed.: Handbook of
Chemistry and Physics, 67th ed., Boca Raton, FL: Chemical Rubber
Company Press, 1986.
8.8. National Institute for Occupational
Safety and Health: Criteria for a Recommended Standard ...
Occupational Exposure to Crystalline Silica. (DHEW/NIOSH Publ. No.
75-120), Cincinnati, OH, 1974.
8.9. Othmer, D.F. et al ed.:
Kirk-Othmer Encyclopedia of Chemical Technology,
3rd Ed., New York: John Wiley & Sons,
1982. Vol. 20, pp. 756-757.
8.10. Dixon, W.J., and F.J. Massey:
Introduction to Statistical Analysis,
2nd ed., New York: McGraw-Hill,
1957. pp. 289-292.
8.11. Occupational Safety and Health
Administration Analytical Laboratory: OSHA Laboratory Quartz
Detection Limit Study by P. Giles and R. Cee. Salt Lake City, UT.
1981 (unpublished).
8.12. Occupational Safety and Health
Administration Analytical Laboratory: OSHA Laboratory Quality
Control Division Data by R.G. Adler. Salt Lake City, UT. 1981
(unpublished).
8.13. Occupational Safety and Health
Administration Salt Lake Technical Center: OSHA Laboratory
Quality Control Division Data by B. Babcock. Salt Lake City, UT.
1988 (unpublished).
8.14. Occupational Safety and Health
Administration Salt Lake Technical Center: OSHA Laboratory
Quality Control Division Data by B. Babcock. Salt Lake City, UT.
1996 (unpublished).
8.15. Occupational Safety and Health
Administration Salt Lake Technical Center: Rank Statistical
Tests on OSHA Laboratory Quality Control Division Quartz and Lead
Data by M. Rose. Salt Lake City, UT. 1996 (unpublished).
8.16. Joint Committee on Powder Diffraction
Standards (JCPDS): Powder Diffraction File 1988,
Swarthmore, PA: International Center for Diffraction Data, 1988.
8.17. Occupational Safety and Health
Administration Analytical Laboratory: X-ray
Documentation Manual by E.V. Thomas and M.C. Rose. Salt Lake City,
UT. 1983 (unpublished).
8.18. Ettinger, H.J. and G.W. Royer:
Calibration of a Two-Stage Air Sampler.
(Publication LA-4234 UC-41, Health and
Safety TID-4500) Los Alamos, NM: Los Alamos Scientific
Laboratory of the University of California, 1969.
8.19. Assistant Secretary for Occupational
Safety and Health, U.S. Department of Labor: OSHA Technical
Manual, OSHA Instruction CPL 2-2.20B CH-1, Washington,
DC, November 13, 1990.
8.20. National Bureau of Standards:
Certificate of Analysis Standard Reference Material 1878, November 3,
1983.
8.21. Elton, N.J., P.D. Salt, and J.M.
Adams: Determination of quartz in kaolins by x-ray
powder diffractometry, Analytica Chimica Acta, 266:
37-47 (1994).
8.22. Palassis, J.: Internal Report to
Director DPSE, NIOSH (August 8, 1988); presented as Particle Size
Effects on the Accuracy of Respirable Silica Analyses by
X-ray Powder Diffraction, at the American Industrial
Hygiene Conference (1989).
8.23. Bumsted, H.E.: Determination of
a-Quartz in the Respirable Portion of
Airborne Particulates by X-ray Diffraction. Am. Ind.
Hyg. Assoc. J., 34: 150 (1973).
8.24. U.S. Department of the Interior (Mining
Enforcement and Safety Administration): The Determination of
Free Silica in Airborne Dust Collected on Membrane Filters by J.W.
Thatcher (Informational Report 1021). Washington, D.C., 1975.
8.25. Anderson, C.C.: Collaborative
Tests of Two Methods for Determining Free Silica in Airborne Dust,
DHHS (NIOSH) Publication No. 83-124, Cincinnati, OH,
1983.
8.26. Occupational Safety and Health
Administration Technical Center: Standard Operating
Procedure--X-Ray Diffraction. Salt Lake City, UT.
(unpublished).
8.27. Assistant Secretary for Occupational
Safety and Health, U.S. Department of Labor: Special Emphasis
Program (SEP) for SILICOSIS, Washington, DC, May 2, 1996.
Appendix A
Potential Interferences - (Also see note below)
Primary Quartz
Line |
Interferent Name, Formula
|
PDF No.
|
Aluminum Phosphate,
AlPO4 |
10-423 |
Biotite,
K(Fe,Mg)3AlSi3O10(OH)3 |
2-45 |
Clinoferrosilite, FeSiO3 |
17-548 |
Graphite, C |
23-064, 25-284, 26-1079 |
High albite,
NaAlSi3O8 |
20-572 |
Iron carbide, FeC |
3-411 |
Lead chromate, PbCrO4 |
8-209, 38-1363, 22-385 |
Lead sulfate, PbSO4 |
36-1461 |
Leucite,
KAlSi2O6 |
31-967, 38-1423 |
Microcline,
KAlSi3O8 |
19-932, 22-675, 22-687, 19-926 |
Muscovite, |
|
KMgAlSi4O10(OH)2 |
21-993 |
KAl2Si3AlO10(OH)2 |
7-25 |
KAl2(Si3Al)O10(OH,F)2 |
6-263 |
K(Al,V)2(Si,Al)4O10(OH)2 |
19-814 |
(K,Na)Al2(Si,Al)4O10(OH)2 |
34-175 |
(Ba,K)Al2(Si3AlO10)(OH)2 |
10-490 |
(K,Ca,Na)(Al,Mg,Fe)2(Si,Al)4O10(OH)2 |
25-649 |
(K,Na)(Al,Mg,Fe)2(Si3.1Al0.9)O10(OH)2 |
7-42 |
Orthoclase, |
|
KAlSi3O8 |
31-966 |
(K,Ba)(Si,Al)4O8 |
19-3 |
(K,Ba,Na)(Si,Al)4O8 |
19-2 |
Potassium hydroxide, KOH |
15-890 |
Sanidine, |
|
(K,Na)AlSi3O8 |
19-1227 |
KAlSi3O8 |
25-618 |
Sillimanite,
Al2SiO5 |
38-471 |
Wollastonite, |
|
CaSiO3 |
27-1064, 10-489, 27-88 |
(Ca,Fe)SiO3 |
27-1056 |
Zircon, ZrSiO4 |
6-266 |
|
Secondary Quartz
Line |
Interferent Name, Formula
|
PDF No.
|
Aluminum Phosphate,
AlPO4 |
10-423 |
High albite,
NaAlSi3O8 |
20-572 |
Microcline,
KAlSi3O8 |
19-932, 22-675, 22-687, 19-926 |
|
Tertiary Quartz
Line |
Interferent Name, Formula
|
PDF No.
|
Aluminum Phosphate,
AlPO4 |
10-423 |
Copper, Cu |
4-836 |
|
Primary Cristobalite
Line |
Interferent Name, Formula
|
PDF No.
|
Aluminum Phosphate,
AlPO4 |
11-500 |
High albite,
NaAlSi3O8 |
10-393, 20-572 |
|
Secondary Cristobalite
Line |
Interferent Name, Formula
|
PDF No.
|
Aluminum Phosphate,
AlPO4 |
10-423, 11-500 |
High albite,
NaAlSi3O8 |
10-393, 20-572 |
|
|
Tertiary Cristobalite
Line |
Interferent Name, Formula
|
PDF No.
|
Aluminum Phosphate,
AlPO4 |
11-500 |
PDF No. = JCPDS Powder Diffraction File Number
Note: |
The majority of the interferences listed above will
most likely not be present when sampling industrial operations which
produce quartz or cristobalite exposures. This list is presented as
line-matches found in literature and not as definitive
interferences. Some of these interferences may only occur when a
large amount of interferent is present or at temperatures other than
normal laboratory conditions. A substance is listed as a potential
interference if one or more sensitive lines of that substance has a
peak within ±0.65° 2q of the specific
analyte line. |
Appendix B
Graphic data portrayal and calculations - custom
OSHA-SLTC programs
One of the custom OSHA-SLTC programs reads and stores
diffraction count data and evaluates or presents output data in the
following ways:
- Uses a symmetric five-point digital filter (a running
average with weights = 0.6, 0.8, 1.0, 0.8, 0.6) to smooth the spectral
count data.
- Identifies peaks by maximum counts.
- Determines upper and lower 2q integration
limits.
- Chooses the integration method (either valley to valley or
perpendicular drop) by observation of background and signal counts.
- Integrates the peak by summing counts over the selected integration
range.
- Calculates the amount of analyte in total µg and %.
- Generates a hard copy report. Examples of reports used at
OSHA-SLTC are shown in Figures 1
and 2.
A custom OSHA-SLTC program allows the analyst to modify
the computer selection of integration limits and method for each
diffraction peak. A graphic representation of the scan can be displayed
and an example of a 100-µg quartz standard is shown in
Figure 1.
The analyst can choose different limit settings or change the
integration method and produce a new interpretation of the data as shown
in Figure 2.
This scan of a sample has been re-integrated to strip an
interfering peak from the primary peak integration, and an interfering
shoulder has been removed from the secondary peak integration. In either
Figure, areas of integration are shaded and outlying areas are
non-shaded.
The abbreviation "NORM CNTS" contained within the Figures stands for
normalized counts (total counts/counting time).
Other in-house or commercially available software programs
are used to minimize interferences and clarify results.
Diffraction Pattern - 100 µg Quartz
Standard
STANDARD
AIR VOL. |
1.00 |
UG |
SAMPLE WT. |
100. |
AG CAL. 16505 COUNTS AT 44.45 DEG.
PRI |
QTZ |
|
PEAK |
26.66 |
LOW LIMIT |
26.26 |
UP LIMIT |
26.96 |
INT TIME |
1 |
NORM CNTS |
6505 |
EST UG |
100.7 |
100.6% |
| |
SEC |
QTZ |
|
PEAK |
20.88 |
LOW LIMIT |
20.58 |
UP LIMIT |
21.10 |
INT TIME |
5 |
NORM CNTS |
1007 |
EST UG |
100.6 |
100.6% |
| |
TERT |
QTZ |
|
PEAK |
50.18 |
LOW LIMIT |
49.62 |
UP LIMIT |
50.60 |
INT TIME |
5 |
NORM CNTS |
1120 |
EST UG |
99.9 |
99.9% |
| |
Figure 1
Quartz Diffraction Pattern - Interferences on Primary and
Secondary Peaks
SAMPLE
AIR VOL. |
1.00 |
L |
SAMPLE WT. |
100. |
UG |
AG CAL. 12120 COUNTS AT 44.51 DEG.
PRI |
QTZ |
|
PEAK |
26.66 |
LOW LIMIT |
26.20 |
UP LIMIT |
28.60 |
INT TIME |
1 |
NORM CNTS |
12515 |
EST UG |
147.2 |
12.3% |
| |
SEC |
QTZ |
|
PEAK |
20.88 |
LOW LIMIT |
20.76 |
"-1">UP LIMIT |
21.16 |
INT TIME |
1 |
NORM CNTS |
1827 |
EST UG |
154.6 |
11.3% |
| |
TERT |
QTZ |
|
PEAK |
50.18 |
LOW LIMIT |
49.90 |
UP LIMIT |
50.50 |
INT TIME |
1 |
NORM CNTS |
1251 |
EST UG |
124.5 |
10.4% |
| |
Figure 2
|