PHTHALIC ANHYDRIDE
Method no.: |
90 |
|
Matrix: |
Air |
|
Target concentration: |
1 ppm (6 mg/m3) |
|
Procedure: |
Samples are collected by drawing air through an
open-face sampling device containing two glass fiber filters, each
coated with 10 mg of 3,4-dimethoxybenzylamine (veratrylamine).
Samples are extracted with 90:10 (v/v) acetonitrile/dimethyl
sulfoxide and analyzed by HPLC using a UV detector. |
|
Recommended air volume and sampling rate: |
75 L at 1.0 L/min |
|
Reliable quantitation limit: |
0.008 ppm (0.048
mg/m3) |
|
Standard error of estimate at the target
concentration: (Section 4.7.) |
5.5% |
|
Special requirement: |
Store samples in a refrigerator upon receipt at the
laboratory. |
|
Status of method: |
Evaluated method. This method has been subjected to
the established evaluation procedures of the Organic Methods
Evaluation Branch. |
|
Date: October 1991 |
Chemist: Yihlin Chan |
Organic Methods Evaluation Branch OSHA Salt Lake Technical
Center Salt Lake City, UT 84165-0200
1. General Discussion
1.1. Background
1.1.1. History
For determining the workplace exposure to phthalic anhydride in
air, NIOSH recommends collection with cellulose ester membrane
filters, extraction with dilute aqueous ammonia, and analysis by
HPLC (Ref. 5.1.). Others have collected phthalic anhydride on glass
fiber filters and extracted with dilute aqueous sodium hydroxide
(Ref. 5.2.). Because both these methods convert the collected
phthalic anhydride to, and analyze as, phthalic acid, they are
susceptible to positive interference from any phthalic acid
originally present in the air. Moreover, filters are not effective
in trapping vapor and fume. Vapor as well as aerosol is generated in
industrial phthalic anhydride processes which typically take place
at elevated temperatures. Pfaeffli used a Tenax tube connected
downstream in series with a membrane filter for collecting any vapor
that had penetrated the filter (Ref. 5.3.). He desorbed the filter
and the adsorbent with methyl t-butyl ether and analyzed directly
for the anhydride with GC/ECD to eliminate the interference from
phthalic acid present during sampling. But the possibility of the
collected anhydride being partially hydrolyzed to phthalic acid
before analysis still remains.
OSHA has been collecting phthalic anhydride in isopropanol
impingers and analyzing the resulting half ester by HPLC. This not
only eliminates the interference from the phthalic acid originally
present in the air, but also prevents the loss of anhydride through
hydrolysis after it has been collected. However, the sampling
technique is cumbersome and potentially inefficient.
The method presented here overcomes the above difficulties by the
use of coated filters for collection. Phthalic anhydride is
collected with veratrylamine-coated glass fiber filters where the
anhydride is derivatized in situ to form an acid-amide
(phthalamic acid). The reaction is fast and quantitative. Although
cyclic anhydrides are easily converted to cyclic imides with amines
via intermediate halfamides (Ref. 5.4.), the product in this case is
the half amide (PHVA), not the cyclic imide. This was confirmed by
the independent synthesis of the cyclic imide and the comparison of
the two infrared spectra (Section 4.13.). Phthalic acid does not
form this derivative so it does not interfere. The derivative is
stable and has a high UV absorptivity, the latter contributing to
the high sensitivity of the analytical procedure.
1.1.2. Toxic effects (This section is for information only and
should not be taken as the basis of OSHA policy.)
Phthalic anhydride in the form of vapor, fume, or dust irritates
the eyes. It is both an irritant and sensitizer of the skin and
respiratory tract, and may produce asthma on repeated exposure. Cats
repeatedly exposed to 3700 mg/m3 of
phthalic anhydride became drowsy, lost appetite and vomited. Liver
and kidney injury occurred. Air concentrations of 30
mg/m3 caused conjuctivitis in workers. At
25 mg/m3 there were signs of mucous
membrane irritation. Workers exposed to undetermined concentrations
of mixed vapors of phthalic acid and phthalic anhydride developed
conjuctivitis, bloody nasal discharge, atrophy of the nasal mucosa,
hoarseness, cough, occasional bloody sputum, and bronchitis. Several
cases of bronchial asthma resulted. There was skin sensitization
with occasional urticaria and eczematous response. Phthalic
anhydride is a direct but delayed irritant of the skin. It is more
severely irritating in the presence of water, due to the pronounced
effects of the phthalic acid which is formed. Prolonged or repeated
exposure also may cause dermatitis. (Ref. 5.5.)
The ACGIH assigned a TLV-TWA of 1 ppm for phthalic anhydride
(Ref. 5.6.). There is no STEL. The OSHA PEL-TWA is also set at 1 ppm
(Ref. 5.7.).
1.1.3. Workplace exposure
The following list includes some common operations where exposure
to phthalic anhydride may occur (Ref. 5.5.):
(1) use in manufacture of plasticizers for use in polyvinyl
chloride, polyvinyl acetate, copolymer resins, cellulosic
plastics, alkyd resins, and non-drying oils or natural resins to
enhance properties; manufacture of unsaturated polyester resins
for use in structural building parts, swimming pools, automotive
parts, and luggage
(2) use in synthesis of dyes; use in manufacture of chemicals
and chemical intermediates for production of insecticides, insect
repellents, chemical reagents, urethane polymers, perfumes, and
weed killers
(3) use in manufacture of pharmaceuticals and pharmaceutical
intermediates; manufacture of metallic and acid salts; manufacture
of epoxy resins as curing and hardening agents
(4) use in manufacture of fire retardants for use as components
of polyester resins
1.1.4. Physical properties and other descriptive information
(Ref. 5.8. unless noted otherwise)
chemical name: |
phthalic anhydride |
CAS no.: |
85-44-9 |
synonyms: |
1,3-isobenzofurandione;
1,2-benzene-dicarboxylic anhydride; PAN;
phthalandione; 1,3-phthalandione;
phthalanhydride; phthalic acid anhydride;
1,2-benzenedicarboxylic acid anhydride |
structure: |
|
molecular wt: |
148.12 |
boiling point: |
284.5°C sublimes (Ref. 5.9.) 295°C sublimes
(Ref. 5.10.) |
melting point: |
131°C |
vapor pressure: |
6.7 Pa (0.05 mmHg) at 20°C |
flash point: |
152°C (closed cup) |
appearance: |
white crystalline solid |
solubility: |
soluble in acetone, MEK; slightly soluble in
ether |
|
Derivative (Ref. 5.11.) |
|
chemical name: |
N-(3,4-dimethoxybenzyl)phthalamic acid |
synonyms: |
2-[(3,4-dimethoxybenzylamino)carbonyl]
benzoic acid; N-veratrylphthalamic acid;
N-(2-carboxybenzoyl)veratrylamine;
N-(2-carboxybenzoyl)-N-(3,4-dimethoxybenzyl)amine |
structure: |
|
molecular wt: |
315.33 |
appearance: |
white crystalline solid |
melting point: |
120.0-121.5°C |
solubility: |
soluble in chloroform, methanol, acetonitrile,
dimethyl sulfoxide (DMSO) |
UV spectrum: |
Figure 1.1.4. |
The analyte air concentrations throughout this method are based on
the recommended sampling and analytical parameters. Air concentrations
listed in ppm are referenced to 25°C and 101.3 kPa (760 mmHg). The
analyte concentrations are listed as those of phthalic anhydride even
though the derivative is the actual species analyzed.
1.2. Limit defining parameters
1.2.1. Detection limit of the analytical procedure
The detection limit of the analytical procedure is 2.5 ng per
injection (5-µL injection of a 0.5 µg/mL solution). This is the
amount of analyte which gave a peak whose height is approximately 5
times the height of baseline noise. (Section 4.1.)
1.2.2. Detection limit of the overall procedure
The detection limit of the overall procedure is 2.34 µg per
sample (0.005 ppm, 0.031 mg/m3). This is
the amount of analyte spiked on the sampling device that, upon
analysis, produces a peak similar in size to that of the detection
limit of the analytical procedure. (Section 4.2.)
1.2.3. Reliable quantitation limit
The reliable quantitation limit (RQL) is 3.59 µg per sample
(0.008 ppm, 0.048 mg/m3). This is the
smallest amount of analyte spiked on the sampling device which can
be quantitated within the requirements of a recovery of at least 75%
and a precision (±1.96 SD) of ±25% or better. (Section 4.3.)
The reliable quantitation limit and detection limits reported in
the method are based upon optimization of the instrument for the
smallest possible amount of the analyte. When the target concentration
of the analyte is exceptionally higher than these limits, they may not
be attainable at the routine operating parameters.
1.2.4. Instrument response to the analyte
The instrument response is linear over the concentration range of
0.5 to 2 times the target concentration. (Section 4.4.)
1.2.5. Recovery
The recovery of the phthalic anhydride-veratrylamine derivative
(PHVA) from the samples used in a 15-day storage test remained above
80% when the samples were stored at ambient temperature. The
recovery remained quantitative after 15 days when the samples were
stored at 0°C. (Section 4.5.)
1.2.6. Precision (analytical procedure)
The pooled coefficient of variation obtained from replicate
injections of analytical standards at 0.5, 1, and 2 times the target
concentration is 0.015. (Section 4.6.)
1.2.7. Precision (overall procedure)
The precision at the 95% confidence level for the ambient 15-day
storage test is ±10.8%. (Section 4.7.) This includes ±5% for
sampling error.
1.2.8. Reproducibility
Six samples prepared by liquid spike and a draft copy of this
procedure were given to a chemist unassociated with this evaluation.
The samples were analyzed after 11 days of storage at 0°C. No
individual sample result deviated from its theoretical value by more
than the precision reported in Section 1.2.7. (Section 4.8.)
1.3. Advantages
Phthalic anhydride is derivatized in situ,
eliminating the hydrolysis problem during storage. There is no
interference from phthalic acid. The sampling procedure is simple and
convenient.
2. Sampling Procedure
2.1. Apparatus
2.1.1. A personal sampling pump that can be calibrated to within
±5% of the recommended flow rate with the sampling device in line.
2.1.2. A three-piece polystyrene cassette containing two glass
fiber filters, each coated with 10 mg of veratrylamine, and
assembled as shown in Figure 2.1.2.
The coated filters are prepared by applying 0.4 mL of a freshly
prepared solution of 25 mg/mL veratrylamine in methanol to each
glass fiber filter and allowing them to dry in a hood or under
vacuum. The coated filters should be stored in a closed container in
a refrigerator and be used within a month after preparation.
2.2. Reagents
No reagents are required for sampling.
2.3. Sampling technique
2.3.1. Prepare the sampler for open-face sampling by removing
the top piece and the end plug from the bottom piece. Attach the
sampler to the sampling pump with a piece of flexible tubing and
place it in the worker's breathing zone with the open face of the
cassette facing down.
2.3.2. Replace the top piece and the two end plugs after
sampling. Seal the sample end-to-end with an official OSHA seal
(Form 21).
2.3.3. Submit at least one blank with each set of samples. Handle
the blank the same as the other samples except draw no air through
it.
2.3.4. List any potential interferences on the sample data sheet.
2.3.5. Submit the samples to the laboratory for analysis as soon
as possible after sampling. If samples can not be shipped the same
day, store at reduced temperature.
2.4. Sampler capacity
Sampler capacity was found to increase with increasing humidity.
Sampler capacity measured at 10% RH, 25°C, and 2 times the target
concentration exceeds 100 L. (Section 4.9.)
2.5. Extraction efficiency and stability of extracted samples
(Section 4.10.)
2.5.1. The average extraction efficiency for PHVA from six
veratrylamine-treated glass fiber filters at the target
concentration was 99.1%.
2.5.2. Extracted samples remain stable for at least 1 day, with
an average recovery of 98.2%.
2.6. Recommended air volume and sampling rate
2.6.1. Collect 75 L at 1.0 L/min.
2.6.2. For short-term sampling, collect 15 L at 1.0 L/min.
2.7. Interferences (sampling)
Excessive amounts of compounds that can react with veratrylamine
(such as isocyanates, acid chlorides, and anhydrides other than
phthalic) may reduce the sampler capacity by consuming part of the
derivatizing agent.
2.8. Safety precautions (sampling)
Attach the sampling equipment to the worker in such a manner that
it will not interfere with work performance or safety. Follow all
safety practices applicable to the work area.
3. Analytical Procedure
3.1. Apparatus
3.1.1. An HPLC equipped with a UV detector. A Waters 600E pump,
900 photodiode array detector, and WISP autosampler were used in
this evaluation.
3.1.2. An HPLC column capable of separating veratrylamine, PHVA,
and any interferences. A Waters Radial-Pak 100-mm × 8-mm i.d.
cartridge containing Nova-Pak C18 (end-capped 5-m spherical
particles) was used in conjunction with a Waters RCM-100 Radial
Compression module.
3.1.3. An electronic integrator or other suitable means of
measuring detector response. A Waters 860 Networking Computer System
was used in this evaluation.
3.1.4. Sample vials, 4-mL glass, with Teflon-lined septum caps.
WISP vials were used in this evaluation.
3.1.5. Volumetric flasks and pipets.
3.1.6. A mechanical shaker. A Fisher Roto-Rack was used in this
evaluation.
3.2. Reagents
3.2.1. Phthalic anhydride-veratrylamine derivative (PHVA).
Synthesized and purified as in Section 4.12.
3.2.2. Extraction solvent: acetonitrile/dimethyl sulfoxide 90:10
(v/v). Both solvents were b&j Brand High Purity Solvent grade
and were obtained from Baxter.
3.2.3. Phosphoric acid. Phosphoric acid, Baker Analyzed Reagent
grade, was obtained from J T Baker.
3.2.4. Water, HPLC grade. The water was obtained from a Millipore
Milli-Q water purification system.
3.3. Standard preparation
3.3.1. Prepare stock standards by weighing 10-20 mg of PHVA in
10-mL volumetric flasks and diluting to volume with the extraction
solvent. Apply a factor of 0.4697 to the weight of PHVA to convert
it to that of phthalic anhydride. For example, 10 mg of PHVA
dissolved in 10 mL will give a standard stock solution representing
0.4697 mg/mL or 469.7 µg/mL of phthalic anhydride.
(MW phthalic anhydride)/(MW PHVA) =
148.12/315.33 = 0.4697
3.3.2. Prepare analytical standards by diluting the stock
standards with the extraction solvent. An analytical standard of
112.5 µg/mL (450 µg/sample) represents a target concentration
sample.
3.3.3. Prepare a sufficient number of standards to generate a
calibration curve. Analytical standard concentrations must bracket
sample concentrations.
3.4. Sample preparation
3.4.1. Transfer the two filters to separate WISP vials. This is
best accomplished by double-folding the filter with the folds
parallel.
3.4.2. Add 4.0 mL of the extraction solvent to each vial.
3.4.3. Cap the vials and shake them on a mechanical shaker for 1
h.
3.5. Analysis
3.5.1. HPLC conditions
column: |
Nova-pak C18 (8 mm × 100 mm, 5-µ particle
size) |
eluent: |
water/acetonitrile/phosphoric acid 73:27:0.1
(v/v/v) |
flow rate: |
2.0 mL/min |
injection volume: |
5 µL |
retention time: |
5.8 min |
chromatogram: |
Figure 3.5.1. |
UV detector: |
200 nm |
3.5.2. Construct a calibration curve using an external standard
method by plotting micrograms per milliliter versus detector
response of standards.
3.6. Interferences (analytical)
3.6.1. Any compound that absorbs at 200 nm and has a similar
retention time as PHVA is a potential interference. Generally,
chromatographic conditions can be altered to separate an
interference.
3.6.2. Retention time on a single column is not considered proof
of chemical identity. Additional means of identification include:
GC/MS, analysis using an alternate HPLC column, detection at another
wavelength, and comparison of absorbance response ratios.
3.7. Calculations
The analyte amount for samples is obtained from the calibration
curve in terms of micrograms per milliliter uncorrected for extraction
efficiency. The back filter is analyzed primarily to determine if
there was any breakthrough from the front filter during sampling. If a
significant amount of analyte is found on the back filter (e.g.,
greater than 25% of the amount found on the front filter), this fact
should be reported with sample results. If any analyte is found on the
back filter, it is added to the amount found on the front filter. The
analyte amount is then corrected by subtracting the amount found in
the blank. The air concentration is obtained by using the following
equations.
mg/m3 = |
(µg/mL) (4 mL)
(liters of air sampled) (extraction
efficiency) |
ppm = |
(mg/m3) (24.46)
(148.12) |
where |
24.46 |
= |
molar volume (liters) at 101.3 kPa (760 mmHg) and
25°C |
|
148.12 |
= |
molecular weight of phthalic
anhydride |
3.8. Safety precautions (analytical)
Avoid skin contact and inhalation of all chemicals. Restrict the
use of all chemicals to fume hood when possible. Wear gloves, safety
glasses and a lab coat when working with chemicals.
4. Backup Data
4.1. Detection limit of the analytical procedure
The detection limit of the analytical procedure is 2.5 ng (5-µL
injection of a 0.5 µg/mL solution). This is the amount of analyte that
will give a peak with height approximately 5 times the baseline noise.
A chromatogram of the detection limit of the analytical procedure is
shown in Figure 4.1.
4.2. Detection limit of the overall procedure
The detection limit of the overall procedure is 2.34 µg per sample
(0.005 ppm, 0.031 mg/m3). This is the amount
of analyte spiked on the sampling device which allows recovery of an
amount equivalent to the detection limit of the analytical procedure.
Six veratrylamine-coated glass fiber filters were each liquid spiked
with PHVA equivalent to 2.34 µg of phthalic anhydride (10 µL of a
234.4 µg/mL solution). The samples were stored at room temperature and
extracted 4 h later with 4.0 mL of the extraction solvent. The
injection size listed in the analytical procedure (5 µL) was used in
the determination of the detection limit of the overall procedure.
Table 4.2. Detection Limit of the Overall
Procedure
|
sample |
theoretical amount |
amount recovered |
Recovery |
number |
(µg) |
(µg) |
(%) |
|
1 |
2.34 |
2.24 |
95.7 |
2 |
2.34 |
1.68 |
71.8 |
3 |
2.34 |
1.91 |
81.6 |
4 |
2.34 |
1.96 |
83.8 |
5 |
2.34 |
1.75 |
74.8 |
6 |
2.34 |
2.80 |
119.7 |
|
4.3. Reliable quantitation limit
The reliable quantitation limit is 3.59 µg per sample (0.008 ppm,
0.048 mg/m3). Because the recovery data in
Section 4.2. did not meet the requirement of the precision (±1.96 SD)
being ±25% or better, the experiment was repeated at a higher level
(14 µL of a 256.7 µg/mL solution).
Table 4.3. Reliable Quantitation Limit
|
sample |
amount spiked |
amount recovered |
recovery |
no. |
(µg) |
(µg) |
(%) |
|
1 |
3.59 |
3.08 |
85.8 |
2 |
3.59 |
3.13 |
87.2 |
3 |
3.59 |
3.25 |
90.5 |
4 |
3.59 |
3.07 |
85.5 |
5 |
3.59 |
3.30 |
91.9 |
6 |
3.59 |
3.10 |
86.4 |
|
= |
87.9% |
|
SD |
= |
2.7% |
|
Precision |
= |
±(1.96)(2.7%) |
|
|
= |
±5.2% |
|
|
4.4. Instrument response
The instrument response to PHVA over the range of 0.5 to 2 times
the target concentration is linear with a slope of 69142 area counts
per microgram per milliliter. The response to PHVA at 200 nm was
determined by multiple injections of analytical standards. The data
are summarized in Table 4.4. and presented graphically in Figure 4.4.
Table 4.4. Instrument Response to PHVA
|
× target concn |
0.5× |
1× |
2× |
µg/mL |
59.94 |
119.9 |
239.8 |
|
area counts |
4201358 |
8381991 |
16337866 |
|
4160459 |
8136538 |
16403170 |
|
4109023 |
8212463 |
16717588 |
|
4113166 |
7993093 |
16986161 |
|
4220818 |
8207300 |
16554520 |
|
4244108 |
8125144 |
16491330 |
|
|
4174822 |
8176088 |
16581772 |
|
4.5. Storage data
Thirty-six samples were prepared by liquid spiking PHVA at the
target concentration. Humid air (80% RH) was pulled through the
samples at 1.0 L/min for 75 min. Six samples were analyzed on the same
day. Fifteen samples were stored in a refrigerator (0°C) and the other
fifteen were stored in the dark at ambient temperature (20-25°C).
Every few days over a 15-day period, three samples were selected from
each of the two sets and analyzed. The results are listed in Table
4.5. and presented graphically in Figures 4.5.1. and 4.5.2.
Table 4.5. Storage Test
|
storage time |
% recovery |
|
% recovery |
(days) |
(ambient) |
|
(refrigerated) |
|
0 |
95.4 |
95.8 |
103.6 |
|
95.4 |
95.8 |
103.6 |
0 |
96.5 |
98.6 |
94.9 |
|
96.5 |
98.6 |
94.9 |
3 |
94.9 |
95.2 |
95.3 |
|
98.2 |
97.6 |
99.5 |
6 |
91.2 |
90.2 |
90.4 |
|
97.3 |
96.8 |
99.1 |
9 |
87.1 |
88.5 |
89.4 |
|
97.3 |
98.3 |
95.2 |
13 |
84.4 |
86.8 |
86.1 |
|
100.4 |
100.9 |
100.3 |
15 |
80.9 |
82.6 |
89.0 |
|
106.5 |
98.8 |
100.1 |
|
4.6. Precision (analytical procedure)
The precision of the analytical procedure is 0.015. The precision
of the analytical procedure is defined as the pooled coefficient of
variation determined from multiple injections of analytical standards
representing 0.5, 1, and 2 times the target concentration (Section
4.4.).
Table 4.6. Precision of the Analytical Procedure (based
on the data of Table 4.4.)
|
× target concn |
0.5× |
1× |
2× |
|
SD1 |
56494 |
128328 |
237608 |
CV |
0.014 |
0.016 |
0.014 |
|
= 0.015 |
|
|
1
standard deviation in area counts |
4.7. Precision (overall procedure)
The precision of the overall procedure is determined from the
storage data. The determination of the standard error of estimate
(SEE) for a regression line plotted through the graphed storage data
allows the inclusion of storage time as one of the factors affecting
overall precision. The SEE is similar to the standard deviation except
it is a measure of dispersion of data about a regression line instead
of about a mean. It is determined with the following equation:
where |
n |
= |
total no. of data points |
|
k |
= |
2 for linear regression |
|
k |
= |
3 for quadratic regression |
|
Yobs |
= |
observed % recovery at a given time |
|
Yest |
= |
estimated % recovery from the regression line at
the same given time |
An additional ±5% for pump error is added to the SEE by the
addition of variances. The precision at the 95% confidence level is
obtained by multiplying the SEE (with pump error included) by 1.96
(the z-statistic from the standard normal distribution at the 95%
confidence level). The 95% confidence intervals are drawn about their
respective regression lines in the storage graphs as shown in Figure
4.5.2. The precision of the overall procedure of ±10.8% was obtained
from Figure 4.5.2.
4.8. Reproducibility data
Six samples, prepared by liquid-spiking a known amount of PHVA, and
a draft copy of this method were given to a chemist unassociated with
this evaluation. The samples were stored for 11 days at about 0°C
before being analyzed. No sample result had a percent deviation
greater than the precision of the overall procedure.
Table 4.8. Reproducibility Data
|
sample no. |
µg found |
µg expected |
% found |
% deviation |
|
1 |
268.7 |
281.0 |
95.6 |
-4.4 |
2 |
279.8 |
281.0 |
99.6 |
-0.4 |
3 |
269.5 |
281.0 |
95.9 |
-4.1 |
4 |
254.2 |
281.0 |
90.5 |
-9.5 |
5 |
281.4 |
281.0 |
100.1 |
+0.1 |
6 |
272.5 |
281.0 |
97.0 |
-3.0 |
|
4.9. Sampler capacity
A test atmosphere of phthalic anhydride was generated by drawing
air of controlled humidity through a U-tube that contained granules of
phthalic anhydride. The U-tube was submerged in an oil bath maintained
at 48°C. The test atmosphere passed through a cylindrical chamber (33
mm i.d. × 160 mm) and through two veratrylamine-treated glass fiber
filters separated by spacers. At 30 minutes intervals, the air flow
was stopped, the back filter was replaced with a new one, and the
sampling resumed. This was repeated six times. The flow rate was 1.0
L/min. At the end of the experiment, the filters were analyzed and the
upstream and downstream concentrations of phthalic anhydride
calculated. The ratio of the downstream air concentration to the
upstream concentration was defined as breakthrough. Many experiments
were run, with varying flow rate, veratrylamine loading, and humidity.
Sampler capacity improved with increased veratrylamine loading,
decreasing flow rate, and most importantly, increasing humidity. A
relative humidity of 10% at 24.5°C (dew point of -8.0°C) and a flow
rate of 1.0 L/min were selected as the testing conditions for the
sampler capacity at its most conservative. The breakthrough under
these conditions are summarized in Table 4.9. and plotted in Figure
4.9. Figure 4.9. also shows breakthrough curve at 20% relative
humidity for comparison. Because the phthalic anhydride concentration
of the test atmosphere varied slightly from run to run, "cumulative
amount collected" was plotted on the x-axis so that the breakthrough
curves of more than one run can be put on a single graph. The
cumulative amount collected for each interval was calculated by
multiplying the air concentration with the midpoint air volume. The 5%
breakthrough point was reached in about 1200 µg, or 100 L at 12
mg/m3.
Table 4.9. Breakthrough Data at 2× Target
Concentration
|
sample |
amt found |
air vol. |
mg/m3 |
BT |
cumulative |
|
(µg) |
(L) |
|
(%) |
amt (µg) |
|
0-30 min |
0 |
30.63 |
0 |
0 |
175 |
30-60 min |
0 |
30.63 |
0 |
0 |
526 |
60-90 min |
0 |
30.63 |
0 |
0 |
876 |
90-120 min |
19.58 |
30.63 |
0.639 |
5.6 |
1226 |
120-150 min |
76.36 |
30.63 |
2.493 |
21.8 |
1577 |
150-180 min |
101.21 |
30.63 |
3.304 |
28.9 |
1927 |
front filter |
1905.12 |
|
|
total |
2102.27 |
183.78 |
11.44 |
|
|
BT =
breakthrough |
4.10. Extraction efficiency and stability of extracted samples
4.10.1. Extraction efficiency
The extraction efficiency for PHVA was determined by analyzing
six veratrylamine-impregnated glass fiber filters that had been
liquid-spiked with PHVA at the target concentration. These samples
were stored at ambient temperature overnight before the extraction
and analysis. The average extraction efficiency was 99.1%.
Table 4.10.1. Extraction Efficiency
|
sample no. |
µg spiked |
µg recovered |
% recovery |
|
1 |
451.6 |
446.2 |
98.8 |
2 |
451.6 |
448.6 |
99.3 |
3 |
451.6 |
446.4 |
98.8 |
4 |
451.6 |
447.2 |
99.0 |
5 |
451.6 |
446.8 |
98.9 |
6 |
451.6 |
450.6 |
99.8 |
|
|
|
99.1 |
|
4.10.2. Stability of the extracted samples
The stability of the extracted samples was investigated by
reanalyzing the extracted samples with fresh standards 1 day after
the original analysis. The samples had been recapped and stored at
room temperature. The change in the recovery averaged -0.9%.
Table 4.10.2. Stability of Extracted Samples
|
initial |
recovery after |
change |
recovery (%) |
1 day (%) |
(%) |
|
98.8 |
98.4 |
-0.4 |
99.3 |
98.8 |
-0.5 |
98.8 |
97.9 |
-0.9 |
99.0 |
98.3 |
-0.7 |
98.9 |
98.1 |
-0.8 |
99.8 |
97.9 |
-1.9 |
|
4.11. Chromatograms
A chromatogram at the detection limit of the analytical procedure
is shown in Figure 4.1. and a chromatogram of one of the 15-day
refrigerated samples is shown in Figure 3.5.1.
4.12. Synthesis of PHVA
4.12.1. Reagents
Veratrylamine, 97%, from Aldrich Phthalic anhydride, 99+%,
ACS reagent, from Aldrich Toluene, b&j Brand, High Purity
Solvent, from Baxter Isooctane, Optima, from Fisher Scientific
Chloroform, Optima, from Fisher Scientific
4.12.2. Apparatus
Erlenmeyer flasks Filtering flask Fritted-glass filtering
funnel Explosion-proof hot plate
4.12.3. Procedure
Add 1.48 g (0.01 mole) of phthalic anhydride to a solution of
1.67 g (0.01 mole) of veratrylamine in 10 mL of chloroform. Stir the
mixture for 10 min. Evaporate the chloroform in a hood. Dissolve the
residue in a minimal amount of chloroform. While heating on a hot
plate, slowly add isooctane until the solution just becomes cloudy.
Clear the solution with an addition of a few drops of chloroform.
Remove from the hot plate. After the solution has cooled to room
temperature, store in a freezer overnight. Collect the crystals that
formed. The melting point should be 120.0-121.5°C. The yield should
be quantitative.
4.13. Cyclic imide of PHVA
4.13.1. Synthesis
Phthalic anhydride (99+%) 7.48 g (0.05 mole) and veratrylamine
(97%) 8.62 g (0.05 mole) were dissolved in 150 mL of toluene and
refluxed under a Dean Stark trap overnight. About 1.0 mL of water
was collected. The solution was cooled to room temperature and the
crystalline product was collected by filtration. The yield of the
first crop was 11.65 g (78.4%); m.p. 149.5-150.5°C.
4.13.2. Comparison of the IR Spectra of PHVA and its cyclic imide
The IR spectra of PHVA and its cyclic imide were obtained from
their nujol films. PHVA showed absorptions at 3340 cm-1 for the N-H
stretching of the secondary amide functional group, 1695 cm-1 for
the carbonyl stretching of the carboxyl group, and 1645 cm-1 for the
carbonyl stretching of the secondary amide group (the "Amide I
band"). The cyclic imide of PHVA, on the other hand, showed 1770 and
1700 cm-1 bands, indicative of the five-membered cyclic imide
structure (Ref. 5.12.), and the 3340 cm-1 N-H stretching band is
missing. The spectra are consistent with the structures.
Figure 1.1.4. UV spectrum of PHVA (in
water/acetonitrile/phosphoric acid = 73:27:0.1
(v/v/v)).
Figure 2.1.2. Sampling device for phthalic
anhydride.
Figure 3.5.1. Chromatogram at target concentration. 1 =
veratrylamine, 2 = PHVA.
Figure 4.1. Chromatogram of the detection limit of the
analytical procedure. 1 = PHVA.
Figure 4.4. Calibration curve for PHVA.
Figure 4.5.1. Storage test at reduced
temperature.
Figure 4.5.2. Storage test at ambient
temperature.
Figure 4.9. Breakthrough curves of phthalic anhydride.
5. References
5.1. National Institute for Occupational Safety and Health. Manual
of Analytical Methods, 2nd ed., Vol. 3, Method No. S179, U.S. Dept. of
Health, Education and Welfare, Washington, 1977, Publication No.
77-157-C.
5.2. Geyer, R. and Saunders, G.A., "Determination of Phthalic
Anhydride in Workplace Air Using Reverse Phase High Performance Liquid
Chromatography", J. Liq. Chromatography, 1986, 9
(10), 2281-2290.
5.3. Pfaeffli, P., "Phthalic Anhydride as an Impurity in Industrial
Atmospheres: Assay in Air Samples by Gas Chromatography with
Electron-capture Detection", Analyst, 1986, 111,
813-817.
5.4. Cram, D.J. and Hammond, G.S., "Organic Chemistry", 2nd ed.,
McGraw-Hill, New York, NY, 1964.
5.5. Mackison, F.W. et al., Eds., "NIOSH/OSHA Occupational Health
Guidelines for Chemical Hazards", DHHS(NIOSH) Publication No. 81-123.
5.6. "Threshold Limit Values and Biological Exposure Indices for
1990-1991", American Conference of Governmental Industrial Hygienists,
Cincinnati, OH, 1990.
5.7. "Code of Federal Regulations", Title 29, 1910.1000, Table
Z-1-A. U.S. Government Printing Office, Washington, D.C., 1990.
5.8. Sweet, D.V., Ed., "Registry of Toxic Effects of Chemical
Substances", 1985-86 ed., U.S. Department of Health and Human
Services, Government Printing Office, DHHS(NIOSH) Publication No.
87-114.
5.9. Budavari, S., Ed., "Merck Index", 11th ed., Merck & Co.,
Rahway, NJ, 1989.
5.10. Grayson, M., Ed., "Kirk-Othmer Encyclopedia of Chemical
Technology", 3rd ed., Vol. 17, John Wiley & Sons, New York, NY,
1982.
5.11. Author's personal observation.
5.12. Nakanishi, K., "Infrared Absorption Spectroscopy, Practical",
Nankodo, Tokyo, Japan, 1962.
|