HEXAVALENT CHROMIUM IN WORKPLACE ATMOSPHERES
OSHA Method Number: |
ID-215 (This method supersedes ID-103) |
Matrix: |
Air |
OSHA Permissible Exposure Limit (proposed)
Hexavalent Chromium [Cr(VI)] Time Weighted
Average (TWA): Action Level (AL): |
0.50
µg/m3 0.25
µg/m3 |
Collection Device: |
An air sample is collected using a 37-mm diameter
polyvinyl chloride (PVC) filter (5-µm pore size)
contained in a polystyrene cassette. A calibrated sampling pump is
used to draw a representative air sample from the breathing zone of
an employee through the cassette and collect particulate on the
filter. |
Recommended Sampling Rate: |
2 liters per minute (L/min) |
Recommended Air Volume: TWA and AL: |
960 L (2 L/min for 480 min) |
Analytical Procedure: |
The hexavalent chromium, Cr(VI), is extracted from the PVC
filter using an aqueous solution containing 10% sodium carbonate
Na2CO3)/ 2%
sodium bicarbonate (NaHCO3) and the
mixture of phosphate buffer/magnesium sulfate [~10 mg as Mg (II)].
After dilution, an aliquot of this solution is analyzed for Cr(VI)
by an ion chromatograph equipped with a UV-vis detector
at 540-nm wavelength. A post-column
derivatization of the Cr(VI) with 1,5-diphenyl
carbazide is performed prior to detection. |
Detection Limit Qualitative:
Quantitative: |
1.0 × 10-3
µg/m3 as Cr(VI) (960-L air
sample) 3.0 × 10-3
µg/m3 as Cr(VI) (960-L air
sample) |
Precision and Accuracy (Soluble and
Insoluble) Validation Range:
CV1(pooled):
Bias: Overall Error: |
0.12 to 0.42 µg/m3
(960-L air sample) 0.059 -0.004 ±12.9% |
Method Classification: |
Validated Method |
Chemists: |
James C. Ku, Mary Eide |
Date: |
June, 1998 |
Commercial manufacturers and products mentioned in this
method are for descriptive use only and do not constitute
endorsements by
USDOL-OSHA.
Similar products from other sources can be substituted.
Branch of Inorganic Methods Development OSHA Salt Lake
Technical Center Salt Lake City, Utah
1. Introduction
This method describes the sample collection and analysis of airborne
hexavalent chromium, Cr(VI). This method should be used by industrial
hygienists experienced in monitoring for exposures and analysts
experienced in the use of ion chromatography and the interpretation of ion
chromatograms. Samples are taken in the breathing zone of workplace
personnel, and analysis is performed with an ion chromatograph (IC)
equipped with a UV-vis detector and a postcolumn reagent
delivery system. Hexavalent chromium most commonly exists in the workplace
as a metal (M) chromate (MCrO4), such as lead
chromate, or also as chromium trioxide (CrO3).
Common interferences noted in past methods, such as Cr(III) and Fe(II) are
kept to a minimum.
1.1. History
To sample for Cr(VI) in the workplace, a 37-mm diameter,
5-µm pore size polyvinyl chloride (PVC) filter is
normally used as the sampling medium. The classical method of Cr(VI)
analysis for industrial hygiene use was colorimetry using
1,5-diphenylcarbazide (DPC) for color development after
acid extraction of the Cr(VI) from the sample (5.1., 5.2.). This
method was considered inadequate due to the insolubility of certain
chromate compounds (5.3.) and interferences from many heavy metals
(5.2.). In addition, reducing agents, such as Fe(II), could convert
the Cr(VI) to Cr(III) in the acidic extraction medium used (5.4.). To
avoid reduction of Cr(VI) in acidic media, alternatives were
researched. The extraction of Cr(VI) in basic solution, acidification,
and subsequent analysis by colorimetry using DPC has been reported in
the literature (5.3.). This method took advantage of the fact that all
soluble chromates and many of the insoluble chromates can be extracted
in a basic solution (5.3., 5.7.). However, the potential still existed
for positive interferences. Also, Cr(VI) could be converted to Cr(III)
by a reducing agent such as Fe(II) in the basic medium. To minimize
these problems, a differential pulse polarographic (DPP) method was
developed (5.8.) at the OSHA Salt Lake Technical Center (SLTC). The
buffer used for sample extraction in the DPP method, 10%
Na2CO3 and 2%
NaHCO3 was a modification of that suggested
in reference 5.3. This buffer was also used as the supporting
electrolyte during analysis.
Recently, a reduction in the Permissible Exposure Limit (PEL) for
Cr(VI) has been proposed by OSHA, with 0.50
µg/m3 for the Time Weighted Average
(TWA) and 0.25 µg/m3 for the Action
Level (AL). The differential pulse polarographic method was not
sufficiently sensitive to quantitate at the proposed levels, and a new
method was developed using an IC equipped with a UV-vis
detector and a postcolumn reagent delivery module. To prevent
interferences, the Cr(VI) ion is separated from other analytes using
an ion chromatographic column. The Cr(VI) then reacts with the DPC to
form a colored derivative which is measured by the UV-vis
detector at 540 nm. A significant increase in sensitivity for Cr(VI)
is noted when compared to previous methods. Initial studies, performed
using only a hot 10% sodium carbonate 2% sodium bicarbonate solution
for extraction, still demonstrated a negative interference from Fe(II)
and some conversion of Cr(III) to Cr(VI). Next we evaluated the
modification presented by Vitale et al and Zatka to inhibit the
oxidation of Cr(III) to Cr(VI), whereby magnesium hydroxide was
freshly precipitated in the carbonate buffer by the addition of a
magnesium chloride solution (5.5., 5.6.). The studies in this method
showed that the addition per sample of ~10 mg Mg(II) in a phosphate
buffer to the 10% sodium carbonate 2% sodium bicarbonate solution
greatly decreased the negative interference of the Fe(II) and positive
interference of the Cr(III).
1.2. Principle
Hexavalent chromium is collected on a 37-mm diameter PVC filter.
Any compound existing in the Cr(VI) valence state is extracted from
the PVC filter using a hot aqueous solution containing 10% sodium
carbonate
(Na2CO3), 2%
sodium bicarbonate (NaHCO3), and the
phosphate buffer/magnesium sulfate mixture. The reaction between any
chromate species and carbonate is illustrated by the following
equation (5.3.):
MCrO4 +
CO32- ------›
MCO3 +
CrO42-
Where M = metals (e.g., lead, zinc, cadmium, sodium, potassium,
calcium, etc.) In the presence of a large excess of carbonate, the
equilibrium is shifted quantitatively to the right. Any chromate
compounds (soluble and insoluble) contained in the sample are
converted to their corresponding soluble carbonates. Interferences are
minimized by the addition of the magnesium.
After dilution, an aliquot of this extract is analyzed for Cr(VI)
with an IC equipped with a postcolumn reagent delivery module and a
UV-vis detector at 540-nm wavelength. Any
Cr(VI) in a spray-paint sample on the filter is extracted
additionally with a hot 5% NaOH/7.5%
Na2CO3 extraction
solution with the mixture of phosphate buffer/Mg(II) (see Section
3.5.7.). Using a well-buffered ammonium sulfate
[(NH4)2SO4]
and ammonium hydroxide (NH4OH) eluent,
Cr(VI) is chromatographed as the yellow divalent
CrO42- anion on the separator
column. After the separation, Cr(VI) reacts with the reagent DPC to
form a colored complex ion. The reaction is apparently the
simultaneous oxidation of DPC to diphenylcarbazone and reduction of
Cr(VI) to Cr(III). The actual structure of the chelate is not known,
but the reaction is quantitative and the visible absorbance can be
detected using a photometric detector at 540 nm (5.12.). Although DPC,
as previously stated, has the potential problem of reacting with other
species, the addition of the chromatographic separation step minimizes
any potential for interferences.
1.3. Advantages and Disadvantages
1.3.1. This method has adequate sensitivity for determining
compliance with the proposed OSHA TWA and AL PELs for Cr(VI)
exposure.
1.3.2. The method is simple, rapid, and easily automated.
1.3.3. The method is specific and can determine Cr(VI) in the
presence of Cr(III). Most heavy metals, such as vanadium, copper,
iron (III), and molybdenum, do not significantly interfere. Fe(II)
appears to cause a negative interference during sampling and storage
(see Sections 1.5. and 4.4. for further information).
1.3.4. By using alkaline extraction conditions (pH = 10 to 11) in
which Cr(VI) is more stable, sample recovery is improved by
preventing Cr(VI) losses which may occur in a more acidic extraction
media. Both water soluble and insoluble Cr(VI) compounds are soluble
in the alkaline
(carbonate/bicarbonate/Mg(II)/phosphate) buffer. The
extraction medium specified in this method minimizes the possible
interferneces.
1.3.5. Extraction and preparation of samples for analyses involve
simple procedures and equipment.
1.3.6. If necessary, the amount of Cr(VI) can also be analyzed
and confirmed by differential pulse polarography (DPP), provided
samples and standards are matrix-matched. This DPP
technique is described in reference 5.8.
1.3.7. A disadvantage is the extraction solution and sulfuric
acid used are very caustic. The extraction solution may also limit
the column life and type of instrumentation used. The module used in
this method is equipped with a reagent reservoir, a mixing
tee/reaction coil system, and a post-column pneumatic
controller. A Dionex membrane reactor was used during early stages
of validation of this method. The mixing tee and reaction coil used
in subsequent studies was found more suitable because the Dionex
membrane reactor required: a) frequent maintenance; b) additional
dilution of sample standards to minimize matrix effects from the
extraction solution (resulting in a corresponding decrease in
sensitivity); and c) greater expense. The mixing tee and reaction
coil only require a 1:1 dilution prior to analysis.
1.4. Method Performance
A synopsis of the method performance is presented below. Further
information can be found in Section 4.
1.4.1. This method was validated using soluble and insoluble
chromate compounds. The compounds used were potassium dichromate and
lead chromate for soluble and insoluble chromate, respectively. The
significant availability and industrial use of potassium dichromate
indicated it was a goodchoice to represent the chemical
characteristics of the soluable chromates for this evaluation.
Solubility product values indicated that lead chromate was the least
soluble of the chromate compounds commonly found in industry,
therefore it was chosen to represent the insoluble chromate. Filter
samples were spiked with about 0.11 to 0.40 µg [as Cr(VI)].
Using an 960-L air volume, these spiked samples would
give an approximate concentration range of 0.115 to 0.417
µg/m3 as Cr(VI). This method has
the sensitivity necessary to determine compliance with the proposed
regulatory limits.
1.4.2. The qualitative detection limit was 0.001 µg as
Cr(VI) when using a 10-mL solution volume. This
corresponds to 1.0 × 10-3
µg/m3 as Cr(VI) for a
960-L air volume.
1.4.3. The quantitative detection limit was 0.003 µg as
Cr(VI) when using a 10-mL solution volume. This
corresponds to 3.0 × 10-3
µg/m3 as Cr(VI) for a
960-L air volume. A 100-µL sample
loop and a detector setting of 0.5 absorbance unit (AU)
full-scale output were used for both qualitative and
quantitative detection limits.
1.4.4. The sensitivity of the analytical method, when using the
instrumental parameters listed in Section 3.6., was calculated from
the slope of a linear working range curve [0.5 to 1,000 ng/mL
Cr(VI)]. The sensitivity was 2.47 × 104
area units per 1 ng/mL, when using a Dionex Series 4500i ion
chromatograph with AI450 computer software (Dionex, Sunnyvale, CA).
The sensitivity was 1.57 × 104 area units
per 1 ng/mL, when using a Dionex DX500 ion chromatograph with a 10
mm cell and a 150 µL sample loop (Dionex, Sunnyvale, CA). The
sensitivity of this method was significantly better than OSHA Method
No. ID-103 for Cr(VI) (5.8.).
1.4.5. The total pooled coefficients of variation
(CV1), bias, and total overall error (OE)
are as follows:
For soluble chromate: CV1
(pooled) = 0.054; bias
= + 0.007;
OET = ±11.5%
For insoluble chromate: CV1
(pooled) = 0.064; bias
= - 0.014;
OET = ±14.2%
For both types of chromate compounds (pooled soluble and
insoluble): CV1 (pooled)
= 0.059; bias = -
0.004; OET
= ±12.9%
1.4.6. The collection efficiency of 0.945 ± 0.035 has been
previous determined for chromic acid mist collected on PVC filters
(5.11.).
1.4.7. Quality control (QC) samples were prepared as single blind
samples by spiking aqueous solutions of potassium dichromate on PVC
filters. Amounts spiked ranged from 10 to 20 µg. Results of
samples analyzed from 1982-89 using the DPP technique, and samples
analyzed using this method (IC/UV-vis) are shown below.
All samples were analyzed along with other field (compliance)
samples. The following results were obtained:
Method Used
|
DPP* |
IC/UV-vis |
Samples (N): |
282 |
57 |
Average recovery: |
94.1% |
94.8% |
CV1(pooled): |
0.10 |
0.054 |
*DPP data obtained from reference
5.12. |
1.4.8. Samples can be stored at ambient (20 to 25 °C) temperature
on a lab bench for a period of at least 30 days. The mean sample
recovery after 30 days of storage was within ±5% of the recovery at
Day 0.
1.5. Interferences
1.5.1. Reducing species such as Cr(III), V(III), and Cu(I), etc.
in ten-fold excess over Cr(VI) did not produce a
significant interference with this method. However, when Fe(II) was
added in a slightly acidic enviroment, and the samples were
extracted with the BE solution, the following losses occured: 10%
for a loading of Fe(II):Cr(VI) of 1:1, 30% when 5:1, 70% when 10:1,
and 3% for 10:1 with the addition of the Mg(II) and phosphate buffer
before extraction with BE solution. The effects of this negative
interference are further detailed in Section 4.4. The samples were
extracted with the buffer extraction (BE) solution only. These
losses were significantly reduced by the addition of magnesium
sulfate ~10 mg/mL as Mg (II), in a phosphate buffer to the BE
solution, such that a 1:10 ratio of Cr(VI):Fe(II) had an average
recovery of 96.6% (see Section 4.4.6). Loss in basic solutions
appeared to be independent of Cr(VI)/Fe(II) ratio.
1.5.2. A positive interference can be any substance that has the
same retention time as Cr(VI), and absorbs light at 540 nm
wavelength when using the ion chromatographic operating conditions
described in this method. Changing the chromatographic separation
conditions (detector settings, column, eluent flow rate, and
strength, etc.) may minimize the interference. None of the more
common metallic species coexisting with Cr(VI) in the workplace and
potentially soluble in the extraction solution were found to
positively interfere when using the analytical conditions described
in this method. A positive interference from Cr(III) can occur when
extracted with BE or a more strongly basic extraction solution for
spray paint samples (SPE) alone; however, the addition of the
phosphate buffer/Mg(II) solution to the extraction process minimizes
this positive interference. For samples having Cr(III) levels of 1
µg/mL, the positive interference changed from <1% for BE
to <0.02% for BE with phosphate buffer/Mg(II). For SPE samples
containing 10 µg/mL Cr(III), the positive interference
changed from <0.2% for SPE to <0.03% for SPE with phosphate
buffer/Mg(II) (see Sections 4.4.1, 4.4.3, and 4.4.4).
1.6. Uses
The principal commercial Cr(VI) compounds are chromium trioxide
(chromic acid anhydride), and the chromates and dichromates of sodium,
potassium, ammonium, calcium, barium, zinc, strontium, and lead. They
are used as oxidizing agents in tanning, photography, dyeing, and
electroplating, and as rust inhibitors and pigments.
1.7. Physical and Chemical Properties of Certain Chromates (5.15.)
|
Chromium (VI)
trioxide |
Potassium
chromate |
Lead
chromate |
Zinc
chromate |
Potassium
dichromate |
CAS No. |
1333-82-0 |
7789-00-6 |
7758-97-6 |
13530-65-9 |
7778-50-9 |
Synonyms |
Chromic acid, chromic
anhydride; Chromia; Chromic trioxide |
Chromic acid, dipotassium
salt; Dipotassium monochromate |
Chromic acid, lead salt;
Crocoite; Phoenicochroite; Plumbous chromate |
Chromic acid, zinc salt;
Zinc tetraoxychromate; Zinc chromium oxide |
Potassium bichromate; red
potassium chromate |
Description |
Dark,
purple-red crystals |
Rhombic, yellow
crystals |
Yellow crystals |
Lemon-yellow
prisms |
Yellow-red
crystals |
Formula |
CrO3 |
K2CrO4 |
PbCrO4 |
ZnCrO4* |
K2Cr2O7 |
Constants and Solubility |
Mol wt: 100.01 mp:
196°C d: 2.70 Very sol in water (625 g/L at 20°C), insol
in alcohol. |
Mol wt: 194.20 mp:
971°C d: 2.732 at 18°C Sol in water (1,020 g/L at 100°C),
insol in alcohol. |
Mol wt: 323.22 mp:
844°C bp: decomposes d: 6.3 Very slightly sol in water
(0.058 mg/L at 25°C), sol in strong acids and
alkalies. |
Mol wt: 181.4 mp: not
available d: 3.40 Slightly sol in water, sol in
acids. |
Mol wt:294.2 mp: 396°C
decomposition pt: 500°C d: 2.676 Sol in water (1.020
g/L @ 100°C) insol in alcohol |
Fire
and explosion hazard |
Dangerous: a very powerful oxidizing
agent. In contact with organic matter or reducing agents in general
it can cause violent reactions. Upon intimate contact with powerful
reducing agents it can cause violent explosions. |
Moderate, by chemical reaction; a
powerful oxidizer. |
Moderate, by chemical
reaction. |
Moderate, by chemical
reaction. |
Moderate, by chemical
reaction |
*Molecular formula was 4ZnO CrO 3 3H
2O, and confirmed in-house by
X-ray diffraction.
1.8. Toxicology (5.16.)
Information listed within this section is a synopsis of current
knowledge of the physiological effects of chromic acid and chromates
and is not intended to be used as a basis for OSHA policy.
1.8.1. Chromic acid and its salts have a corrosive action on the
skin and mucous membranes. The characteristic lesion is a deep,
penetrating ulcer, which, for the most part, does not tend to
suppurate, and is slow in healing. Lesions are confined to the
exposed area, and the skin of the nasal septum is a common site.
1.8.2. Breathing in high levels (greater than 2
µg/m3) of Cr(VI) can cause
irritation to the nasal passage, such as runny nose, sneezing,
itching, nosebleeds, ulcers, and holes in the nasal septum. These
effects have primarily occurred in factory workers who have produced
or used Cr(VI) for several months to many years.
Long-term exposure to Cr(VI) has been associated with
lung cancer in workers exposed to high levels of Cr(VI) in workplace
air.
1.8.3. Workers handling liquids or solids containing Cr(VI)
compounds have developed skin ulcers.
1.8.4. Certain Cr(VI) compounds (calcium chromate, chromium
trioxide, lead chromate, sodium dichromate, strontium chromate, and
zinc chromate) are known animal and/or human carcinogens. The
International Agency for Research on Cancer (IARC) has determined
that Cr(VI) is carcinogenic to humans (Group 1), based on sufficient
evidence in humans for the carcinogenicity of Cr(VI) compounds as
found in chromate production, chromate pigment production, and
chromium plating industries (5.17). IARC's determination is also
based on sufficient evidence in experimental animals for the
carcinogenicity of calcium chromate, zinc chromate, strontium
chromate, and lead chromate; and limited evidence in experimental
animals for the carcinogenicity of chromic acid and sodium
dichromate.
2. Sampling (See Interferences, Section 1.5. before sampling.)
Note: |
Bulk samples can be collected and analyzed. Filters or wipe
samples collected on cellulose or cellulose esters are unacceptable
due to the instability of Cr(VI) on these media.
Filter media used to validate this chromate method and to prepare QC
samples are the PVC filters manufactured by MSA Inc. and Omega
Special Instrument Co. as specified below. The Gelman GLA-5000 was
also evaluated for extraction and storage and found acceptable. If a
PVC filter from a different manufacturer is used, it will be
necessary to at least evaluate the extraction efficiency and the
storage, as it has been reported that there are interferences on
some types of PVC filters which greatly reduce the hexavalent
chromium to trivalent chromium. |
2.1. Equipment
2.1.1. Calibrated personal sampling pumps capable of sampling
within ±5% of the recommended flow rate of 2 L/min.
2.1.2. Tygon or other flexible tubing for connecting to pumps.
2.1.3. Plastic end plugs.
2.1.4. Sample assembly:
- Filter holder consisting of a two-piece polystyrene cassette,
37-mm diameter.
- Backup pad, 37-mm, cellulose.
- Membrane filter, PVC, 37-mm, 5-µm pore size [part no.
625413, Mine Safety Appliances (MSA), Pittsburgh, PA; or cat. no.
P-503700, Omega Specialty Instrument Co., Chelmsford,
MA].
- Gel bands (Omega Specialty Instrument Co., Chelmsford, MA) for
sealing cassettes.
- Forceps, Teflon® coated.
2.1.5. Stopwatch and bubble tube or meter for pump calibration.
2.1.6. Scintillation vials (for wipe or bulk samples),
20-mL, part no. 74515 or 58515, (Kimble, Div. of
Owen-Illinois Inc., Toledo, OH) with polypropylene or
Teflon® cap liners.
2.2. Sampling Procedure - Air Samples
2.2.1. Place a PVC filter and a cellulose backup pad in each
two-piece cassette. Compress the cassette and then seal
each cassette with a gel band. The atmosphere being sampled should
pass through the PVC filter first.
2.2.2. Calibrate each personal sampling pump with a prepared
cassette in-line to approximately 2 L/min flow rate.
2.2.3. Attach prepared cassettes to calibrated sampling pumps
(the backup pad should face the pump) using appropriate lengths of
tubing. Place each cassette within the breathing zone on each
employee as appropriate. If possible, collect each sample for a full
work shift (approximately 960-L air volume).
2.2.4. If the filter becomes overloaded while sampling,
consecutive samples using shorter sampling periods should be taken.
2.2.5. After sampling, place plastic end caps tightly on both
ends of the cassette and apply OSHA Form 21 seals in such a way as
to secure the end caps. Record the sampling conditions such as
sampling time, air volume, etc. on the OSHA 91A form.
(Note: It is very important to record the operation sampled
(i.e., spray paint, chrome plating, welding, etc.).) When other
compounds are known or suspected to be present in the air, record
such information and transmit with the samples.
2.2.6. Use the same lots of filters and backup pads for blanks
and collected samples. Handle the blank cassettes in exactly the
same manner as the sample cassettes except that no air is drawn
through them. Submit at least one blank cassette for each batch of
ten samples.
2.3. Sampling Procedure - Wipe Samples
Wipe samples can be taken using PVC filters as the wipe media. Wear
clean, impervious, disposable gloves when taking each wipe sample. If
possible, carefully wipe a surface area covering 100
cm2. Carefully fold the wipe sample with the
exposed side in and then transfer into a 20-mL
scintillation vial.
2.4. Sampling Procedure - Bulk Samples
If bulk samples are necessary, collect the bulk samples using a
grab sampling technique suitable for the particular material(s) in
use. If possible, transfer any bulk samples into 20-mL
scintillation vials.
2.5. Shipment
2.5.1. Immediately send the samples to the laboratory with the
OSHA 91A paperwork requesting hexavalent chromium [Cr(VI)] analysis.
2.5.2. Ship any bulk samples separately from air samples. Enclose
Material Safety Data Sheets if available. Check current shipping
restrictions and ship to the laboratory by the appropriate method
and proper labeling.
3. Analysis
3.1. Safety Precautions
3.1.1. Refer to appropriate IC instrument manuals,
UV-vis detector maintenance manual, and any Standard
Operating Procedures (SOP) for proper instrument operation (5.19.).
3.1.2. Observe laboratory safety regulations and practices.
3.1.3. Certain chromate compounds have been identified as
carcinogens (5.16., 5.17.). Care should be exercised when handling
these compounds.
3.1.4. Some chemicals are corrosive. Use appropriate personal
protective equipment such as safety glasses, goggles, face shields,
gloves, and lab coat when handling corrosive chemicals.
3.1.5. The buffer/extraction (BE) and spray-paint extraction
(SPE) solutions are basic and somewhat corrosive. Clean up any
spills immediately. Store these solutions in polyethylene bottles.
If the solutions are stored in glass, precipitated salts readily
form over time from evaporation and will cause glass stoppers to
seize. The strongly basic solutions will also attack the glass walls
of the containers. Samples placed in glass volumetric flasks should
be analyzed, properly disposed of, and the flasks rinsed and washed
as soon as possible after analysis is completed and results are
reported.
3.2. Equipment
3.2.1. Ion chromatograph (Model 4000i, 4500i, or DX500 Dionex,
Sunnyvale, CA) equipped with a UV/vis detector and a postcolumn
reagent delivery system containing a pressurized reagent reservoir
with a 1-L polyethylene bottle, a post column pneumatic controller,
and a mixing tee and reaction coil (Note: A membrane reactor module
can be used in place of a mixing tee and reaction coil; however,
extra maintenance is required, and depending on the module,
additional dilution of the sample prior to analysis may be
necessary.)
3.2.2. Hot plate and exhaust hood.
3.2.3. For extraction of air samples, use Phillips beakers,
borosilicate, 125-mL, with watch glass covers, or
Erlenmeyer flasks, 50-mL. It is recommended that the
beakers or flasks used for extraction of bulks be of a larger size
(250 mL has been used) than the beakers or flasks used for air
samples, to help prevent contamination of air samples from
improperly cleaned glassware which may have contained high levels of
Cr (VI). Glassware which should not be used for sample
analysis of chromate compounds are those:
- previously cleaned with chromic acid cleaning solution,
- previously used for storage of Cr(VI) stock standard
solutions, and
- previously used for storage of bulks containing high
concentrations of Cr(VI).
3.2.4. Teflon®-coated magnetic stirring bar and
stirrer, or ultrasonicator.
3.2.5. Micro-analytical balance (0.01 mg).
3.2.6. Polyethylene bottles, 100-mL to 1-L size with caps with
plastic liners.
3.2.7. Calibrated micro-pipettes or pipets, volumetric flasks,
beakers, and general laboratory glassware. The calibration on the
micro-pipettes should be checked before each use.
Alternately serial dilutions may be made using volumetric pipets.
3.2.8. Automatic sampler (Dionex Model AS-1) and sample vials
(0.5 mL) with filter caps.
3.2.9 . Laboratory automation system: Ion chromatograph
interfaced with a data reduction system (AI450, Dionex).
3.2.10. Separator and guard columns, anion (Model
IonPac®-AS7 and IonPac®-NG1,
Dionex).
3.2.11. Syringe prefilters, 0.5-µm pore size (part no.
SLSR 025 NS, Millipore Corp., Bedford, MA).
Note: Some syringe prefilters are not cation- or
anion-free. Tests should be performed with blank
solutions first to determine contamination and suitability with the
analyte.
3.2.12. Scintillation vials, glass, 20-mL.
3.2.13. Equipment for eluent degassing (vacuum pump, ultrasonic
bath).
3.2.14 Optional: Centrifuge for spinning down precipitate in
samples.
3.3. Reagents - All chemicals should be at least reagent
grade. Consult latest material safety data sheets (MSDS) for cautions
and proper handling.
3.3.1. Principal reagents:
Sodium carbonate
(Na2CO3), 99%
Sodium bicarbonate (NaHCO3), 99%
Potassium dichromate
(K2Cr2O7),
99.9% or Potassium chromate
(K2CrO4), 99.9%
Magnesium sulfate, anhydrous (MgSO4),
99% Ammonium sulfate
[(NH4)2SO4
], 99+% Ammonium hydroxide
(NH4OH), 29% 1,5-Diphenylcarbazide
(DPC) -
C6H5NHNHCONHNHC6H5,
99% Methanol (CH3OH), HPLC grade
Sulfuric acid
(H2SO4),
concentrated (98%) Nitric acid (HNO3),
concentrated (69 - 71%) Deionized water (DI
H2O)
The initial studies were performed using magnesium chloride as
the source of magnesium, but this formed a very fine precipitate of
magnesium hydroxide. The source of magnesium was switched to
magnesium sulfate, because the magnesium sulfate formed a larger
sized precipitate which was easier to separate.
3.3.2. Nitric acid, 10% (v/v):
Carefully add 100 mL of concentrated
HNO3 to about 500-mL DI
H2O contained in a 1.0-L volumetric flask
and dilute to the mark with DI H2O.
3.3.3. Buffer/extraction (BE) solution (10%
Na2CO3 + 2%
NaHCO3):
Dissolve 100 g
Na2CO3 and 20 g
NaHCO3 in about 500 mL DI
H2O contained in a 1.0-L
volumetric flask. A Teflon®-coated magnetic
stirring bar and stirrer will facilitate dissolution. Remove and
rinse the stirring bar, adding the rinses to the volumetric flask,
and then dilute to the mark with DI H2O.
Alternately, a sonicator can be used instead of a stirring bar and
stirrer. Transfer and store this solution in a tightly capped
polyethylene bottle. Prepare monthly.
3.3.4. Spray-paint extraction (SPE) solution (5% NaOH + 7.5%
Na2CO3):
Dissolve 50 g NaOH and 75 g
Na2CO3 in about
500 mL DI H2O contained in a
1.0-L volumetric flask. A
Teflon®-coated magnetic stirring bar and
stirrer will facilitate dissolution. Remove and rinse the stirring
bar, adding the rinses to the volumetric flask, allow the solution
to cool to room temperature, and then dilute to the mark with DI
H2O. Alternately, a sonicator can be used
instead of a stirring bar and stirrer. Transfer and store this
solution in a tightly capped polyethylene bottle. Use this solution
only for extraction of samples taken to assess exposure during
spray-paint operations. Prepare monthly.
3.3.5. Magnesium sulfate solution [~10 mg/mL as Mg(II)]:
Dissolve 9.90 g of anhydrous MgSO4 in
100-mL volumetric flask containing 50 mL DI
H2O. Mix well and dilute to the mark with
DI H2O. Prepare monthly.
3.3.6. Phosphate buffer (0.5 M
KH2PO4/0.5 M
K2HPO4·
3H2O):
Dissolve 6.80 g of
KH2PO4 and 11.41
g of
K2HPO4·
3H2O in 100-mL volumetric
flask containing 50 mL DI H2O. Mix well
and dilute to the mark with DI H2O.
Prepare monthly.
3.3.7. Phosphate buffer/Mg(II) (PBM) solution:
Pipette 25 mL of the magnesium sulfate solution (Section 3.3.5.)
into a 100-mL beaker containing 50 mL of phosphate
buffer (Section 3.3.6.). Mix well (Note: Do not dilute with DI
H2O). Prepare just before each analysis.
3.3.8. Dilute Buffer Extraction/Phosphate buffer/Mg(II) or
DBE/PBM solution [for working standard preparation (Section 3.4.)]:
Pipette 50 mL of the BE solution (Section 3.3.3.) into a 100-mL
volumetric flask containing 15 mL of PBM solution (Section 3.3.7.).
Mix well and dilute to the mark with DI
H2O. Magnesium hydroxide will form and
precipitate out of solution. Allow the precipitation to settle for
at least 60 min., or place in a centrifuge at 3,200 rpm for 10 min.
Transfer the "clear" solution to a beaker. Prepare this solution
just before working standard preparation.
3.3.9. Eluent [250 mM
(NH4)2SO4
+ 100 mM NH4OH]:
Dissolve 33 g of
(NH4)2SO4
in about 500 mL of DI H2O. Add 6.5 mL of
29% NH4OH. Mix well and dilute with DI
H2O to 1.0 L in a volumetric flask.
Sonicate this solution and degas under vacuum for 5 min. Transfer
the solution to the eluent container.
3.3.10. Postcolumn derivatization reagent (2.0 mM DPC + 10%
CH3OH + 1N
H2SO4):
1) First dissolve 0.5 g of DPC in 100 mL of HPLC grade
CH3OH. 2) Add 28 mL of 98%
H2SO4 to about
500 mL of DI H2O (CAUTION !!! Make
additions very, very slowly, with mixing, and allow to cool.)
3) Mix solutions (1) and (2) carefully and dilute, with
stirring, in an 1-L volumetric flask with DI
H2O. Cool solution to room temperature
(Caution: the reaction of the DPC with Cr(VI) will be incomplete
if this solution is warm.) Transfer the solution to the
1-L polyethylene bottle located in the pressurized
reagent reservoir. The solution is stable for up to 3 days but
should only be prepared as it is used, 1.0 L at a time. The
sensitivity of the method is dependent on the freshness of the DPC
solution.
3.3.11. Cr(VI) stock standard (100 µg/mL):
Dissolve and dilute 0.2828 g of
K2Cr2O7
or 0.3735 g of
K2CrO4 to 1.0 L
with DI H2O. Prepare this solution every
three months.
3.3.12. Cr(VI) standards (10.0 and 1.0 µg/mL):
To prepare 10.0 and 1.0 µg/mL Cr(VI) standards: 1)
Pipette 12.5-mL BE solution into two 25-mL
volumetric flasks. 2) Using a calibrated micropipette,
pipette 2.5 and 0.25 mL of the 100 µg/mL Cr(VI) stock
standard into each of the flasks. 3) Then dilute each flask
to the mark with DI H2O. Prepare these
solutions weekly. Alternately, volumetric pipets and
10-mL volumetric flasks may be used to prepare
standards through serial dilutions.
Note: The laboratory should have an effective,
independent quality control (QC) program in place and QC samples of
the analyte should be routinely analyzed along with field samples.
Depending on the capabilities of the program, QC samples can either
be generated using the collection media and chromate compounds under
controlled conditions, or media can be spiked with the analyte (such
as K2CrO4 or
K2Cr2O7).
If QC samples cannot be routinely prepared and analyzed, two
different standard stock solutions should always be prepared and
these solutions should routinely be compared to each other. Always
prepare the stocks from two different sources or, as last resort,
from different lots.
3.4. Working Standard Preparation - Prepare weekly.
Prepare Cr(VI) working standards in "clear" DBE/PBM solution. A
suggested scheme for preparing a series of working standards using
10-mL final solution volumes and a calibrated
micro-pipette is shown below, (the calibration on the
micropipette should be checked on a monthly basis):
Working
Std (ng/mL) |
Std
Solution (µg/mL) |
Aliquot (µL) |
DBE/PBM Added (mL) |
1.0 5.0 10.0 20.0 50.0 100.0 200.0 500.0 1000.0 |
|
1.0 1.0 1.0 10.0 10.0 10.0 100.0 100.0 100.0 |
|
10.0 50.0 100.0 20.0 20.0 100.0 20.0 50.0 100.0 |
|
9.99 9.95 9.90 9.98 9.95 9.90 9.98 9.95 9.90 |
Serial dilutions with volumetric pipets and volumetric flasks may
be used instead of a micropipette.
3.5. Sample Preparation
3.5.1. Wash all glassware in hot water with detergent and rinse
with tap water, 10% HNO3, and DI
H2O (in that order). Caution:
Under no circumstances should chromic acid cleaning solutions be
used.
3.5.2. Adjust the hot plate to a temperature below the boiling
point of the BE solution. A plate surface temperature near 135°C is
adequate for extraction. If the hotplate cannot be adjusted to
135°C, use a hot water bath.
3.5.3. If bulk samples are submitted, weigh out a representative
aliquot of each bulk on separate PVC blank filters. The bulk and PVC
filters are placed in a beaker or flask. To prevent potential future
contamination, a beaker or flask of larger size than the air samples
should be used.
3.5.4. Carefully remove each PVC filter from their cassettes or
balance, place them face-down in separate
125-mL Phillips beakers (or 50-mL
Erlenmeyer flask or other size of heat-resistant glassware used),
add 1.5 mL of PBM solution, mix well, and finally add 5 mL of BE
solution.
Note: Always add PBM solution before adding the
extraction solution. The freshly precipitated magnesium hydroxide
[10 mg of Mg(II)] formed suppresses the oxidation of dissolved
Cr(III) to Cr(VI) (see Section 4.4. for details).
Swirl the beaker slowly until the white precipitate occurs. Cover
the beaker with a watch glass and very slowly heat the solution on
the hot plate (surface temperature near 135 °C), with occasional
swirling for 60 to 90 min. Allow extra extraction time for heavily
loaded samples taken from spray-paint operations (See
section 3.5.7). DO NOT ALLOW ANY SOLUTIONS TO BOIL OR EVAPORATE
TO DRYNESS. Conversion of Cr(VI) to Cr(III) can occur from
excess heat (5.4.) causing loss of sample.
3.5.5. Allow the solutions to cool to room temperature.
Quantitatively transfer each solution to a 10-mL
volumetric flask using DI H2O. Dilute to
volume with DI H2O.
3.5.6. If the solution is cloudy and/or other metal analyses are
desired, filter the solution through a syringe prefilter.
Alternately, cloudy samples may be centrifuged at 3,200 rpm for 10
min. to precipitate the MgOH. Avoid transferring any of the
precipitate to the autosampler vials, as it will clog the IC
autosampler, tubing, and/or column frits.
3.5.7. FOR SAMPLES TAKEN FROM SPRAY-PAINTING OPERATIONS ONLY,
PERFORM AN ADDITIONAL EXTRACTION OF EACH FILTER CONTAINING THE PAINT
RESIDUE ACCORDING TO THE FOLLOWING PROCEDURE:
Note: |
Evidence indicates stronger base extractions are capable
of recovering Cr(VI) in specific paint matrices (5.4.). Due to
the resistant properties of some industrial paints, an
additional extraction is used for samples collected during
spray-painting to assure complete recovery of all
Cr(VI). |
- After the initial extraction with BE and PBM, the solutions
are transferred to 10-mL volumetric flasks. Place the
sample beakers containing the remaining paint residue/filters and
any blanks in an exhaust hood.
- Add 1.5 mL of PBM solution and then 5 mL of SPE solution
(Section 3.3.4.) to each beaker containing the filters. Swirl the
beaker slowly until a white precipitate occurs. Cover the beaker
with a watch glass and very slowly heat the solution on the hot
plate at 135°C, with occasional swirling for 60 to 90 min. Allow
extra extraction time for heavily loaded samples. DO NOT ALLOW
ANY SOLUTIONS TO BOIL OR EVAPORATE TO DRYNESS. Sample loss
from the conversion of Cr(VI) to Cr(III) can occur from excess
heat (5.4.). Potential conversion of Cr(III) to Cr(VI) using a
strong hydroxide extraction solution has also been noted (5.4.).
However, the freshly precipitated magnesium hydroxide [10 mg of
Mg(II)] formed suppresses the oxidation of dissolved Cr(III) to
Cr(VI) (see Section 4.4. for details).
- Allow the solutions to cool to room temperature. Transfer each
solution to a 25-mL volumetric flask. Dilute to
volume with DI H2O. Allow the
precipitate to settle, or centrifuge to segregate the precipitate
to the bottom of the sample. Alternately, cloudy samples may be
filtered through a syringe prefilter. It is important that none of
the precipitate is transferred into the autosampler vials, as it
can clog the IC autosampler, tubing, and/or column frits.
3.6. Analysis
3.6.1. Pipette a 0.5- to 0.6-mL "clear" portion of each standard
or sample solution into separate automatic sampler vials (Note: Be
careful not to transfer any of the milky-white
magnesium hydroxide precipitate into the vials). Place a filtercap
into each vial. The large filter portion of the cap should face the
solution.
3.6.2. Load the automatic sampler with labeled samples,
standards, and blanks.
3.6.3. Set up the ion chromatograph in accordance with the
Standard Operating Procedure (SOP) (5.19.). A diagram of the system
flow path (adapted from Reference 5.12.) is shown in Figure 1.
Typical operating conditions for a Dionex 4000i, 4500i, or DX500
with a UV-vis detector and an automated sampler are
listed below:
Note: An SOP is a written procedure for a specific
instrument. It is suggested that SOPs be prepared for each type of
instrument used in a lab to enhance safe and effective operation.
Ion Chromatograph |
|
Eluent: |
250 mM
(NH4)2SO4
/100 mM NH4OH |
Postcolumn reagent: |
2 mM DPC/10% CH3OH/1 N
H2SO4 |
Column temperature: |
ambient |
Anion precolumn: |
IonPac NG1 |
Anion separator column: |
IonPac AS7 |
Output range: |
0.5 absorbance unit full scale (AUFS) |
Detection wavelength: |
540 nm |
Sample injection loop: |
100 µL (a 150 µL loop was used on the
DX-500) |
Pump |
|
Pump pressure: |
~950 psi |
Eluent flow rate: |
0.7 mL/min |
Postcolumn reagent flow rate: |
~0.34 mL/min |
Chromatogram: |
A chromatogram
of 100 ng/mL Cr(VI). The CO2 peak is
from the reaction of the bicarbonate and carbonate ions with
the sulfuric acid in the post column derivatization mixture.
The size of the CO2 peak can be changed or
eliminated by the amount of back pressure on the waste line
coming from the detector.
|
Run time: |
11 min |
Peak retention time: |
~8 min for Cr(VI) (Please note that peak retention times
are highly dependent on and individualized to the instrument
in use and the age of the
column.) |
Figure 1. A diagram
of the system flow path.
3.6.4. Follow the SOP for further instructions regarding analysis
(5.19.).
3.6.5. If any sample has a Cr(VI) concentration larger than the
highest standard, dilute the sample by taking an appropriate aliquot
and add an appropriate amount of DBE/PBM solution to bring the
sample concentration within the range of the standards. A dilution
factor (DF) as calculated from the aliquot volume and diluent volume
is used in final calculations (e.g., if a 2 mL aliquot is taken and
8 mL of DBE/PBM is added, then a DF of 5 is used.)
3.7. Calculations
3.7.1. After the analysis is completed, retrieve the peak areas
or heights. Obtain hard copies of chromatograms from a printer.
3.7.2. Prepare a concentration-response curve by plotting the
peak areas or peak heights versus the concentration of the Cr(VI)
standards in ng/mL. Peak areas are preferred. Typical instrumental
response for working standards from 10 to 1000 ng/mL range using a
Dionex Model DX500 equipped with an AD20 Absorbance Detector and
GP40 Gradient Pump as follows:
Level |
Concentration ng/mL |
Peak Height (×
104) |
Peak Area (×
106) |
1 |
0.500 |
0.005 |
0.015 |
2 |
1.000 |
0.010 |
0.031 |
3 |
5.000 |
0.051 |
0.152 |
4 |
10.00 |
0.095 |
0.279 |
5 |
20.00 |
0.190 |
0.545 |
6 |
50.00 |
0.491 |
1.422 |
7 |
100.0 |
0.980 |
2.803 |
8 |
200.0 |
1.858 |
5.245 |
9 |
500.0 |
4.522 |
12.363 |
10 |
1,000 |
9.628 |
24.736 |
Figure 2. A plot of
the standard curve of the above standards.
3.7.3. Perform a blank correction for each PVC filter result.
Subtract the ng/mL Cr(VI) blank value (if any) from each sample
reading if blank and sample solution volumes are the same. If a
different solution volume is used, subtract the total ng blank value
from each total ng sample value.
Ab =
[ng/mL Cr(VI)]b ×
(Sol Vol)b
As =
[ng/mL Cr(VI)]s ×
(Sol Vol)s
A =
[As -
Ab] × DF
Then calculate the air concentration of Cr(VI) (in
µg/m3) for each air sample:
Where: |
|
|
Ab |
= |
Total ng Cr(VI) in blank |
As |
= |
Total ng Cr(VI) in sample |
A |
= |
ng Cr(VI) after blank correction |
[ng/mL Cr(VI)]b |
= |
Amount found (from calibration curve) in blank |
[ng/mL Cr(VI)]s |
= |
Amount found (from calibration curve) in sample |
(Sol Vol)b |
= |
Blank solution volume (mL) from Section 3.5.5. (normally
10 mL*) |
(Sol Vol)s |
= |
Sample solution volume (mL) from Section 3.5.5. (normally
10 mL*) |
AV |
= |
Air volume (L) |
DF |
= |
Dilution factor (if any, see Section 3.6.5.) |
|
= |
(mL Diluent + mL Aliquot)/mL Aliquot |
*The solution volume for each SPE sample is
normally 25 mL. |
3.7.4. For bulk samples, calculate the total composition (in %)
of Cr(VI) in each sample using:
% (w/w) Cr(VI) = |
(A) ×
(D) × 100% |
(SW) × (1,000
µg/mg) | |
Where: |
A |
= |
µg Cr(VI) after blank correction |
D |
= |
Dilution factor (if any) |
SW |
= |
Aliquot (in mg) of bulk taken in Section
3.5.3. |
3.8. Reporting Results
3.8.1. For spray-paint samples, add results obtained from the SPE
residue extraction, if any, to the initial extraction result.
3.8.2. Report air sample results to the industrial hygienist as
µg/m3 Cr(VI).
3.8.3. Report wipe sample results to the industrial hygienist as
total micrograms or milligrams.
3.8.4. Report bulk sample results to the industrial hygienist as
approximate per cent Cr(VI).
4. Backup Data
This method has been validated using a full shift sample of 480-min
taken at a flow rate of 2 L/min for a 960-L air volume. The
method validation was conducted near the proposed OSHA TWA PEL of 0.5
µg/m3 as Cr(VI). The sampling media used
during the validation consisted of a two-section polystyrene
cassette containing a 37-mm PVC filter and a cellulose backup
pad. The 37-mm, 5-µm pore size PVC
filters were purchased from Mine Safety Appliances (MSA) (part no. 625413,
Pittsburgh, PA) and from Omega Speciality Instrument Co. (cat. no.
P-503700, Chelmsford, MA). The analytical method has been
validated using soluble
(K2Cr2O7)
and insoluble (PbCrO4) chromate compounds.
The validation consisted of the following experiments and discussion:
- An analysis of 18 spiked (soluble chromate) samples - This set
consists of 6 samples each at 0.25 ×, 0.5 ×, and 1 × the proposed OSHA
TWA-PEL assuming 960-L air volumes, to
determine bias, precision, and overall error (OE) (Note: One sample at
1× PEL was lost during analysis).
- An analysis of 18 spiked (insoluble chromate) samples - This set
consists of 6 samples each at 0.25 ×, 0.5 ×, and 1 × the proposed OSHA
TWA-PEL assuming 960-L air volumes, to
determine bias, precision, and OE.
- An evaluation of storage stability at room temperatures (20 to 25
°C) for 24 spiked samples.
- A determination of the qualitative and quantitative detection limits
for Cr(VI).
- An interference study using varied amounts of reducing substances
and addition of Mg (II) to prevent oxidation of Cr(III) to Cr(VI).
- A comparison of BE dilutions using concentration ratios (v:v) of
1:10, 1:8, 1:5 and 1:2.
- An analysis of 3 sets of Cr(VI) quality control (QC) samples.
- An evaluation of a strong extraction solution for
spray-paint samples.
- An analysis of Cr(VI) field samples using both DPP and
IC/UV-vis methods.
- A summary.
An aerosol generation system to determine sampler efficiency was
unavailable; however, this method (OSHA ID-215) uses the
sampling device historically used for chromate collection, which was
examined previously by NIOSH (5.13.). All samples were analyzed using a
Dionex model 4000, 4500i, or DX500 IC equipped with a postcolumn reagent
delivery system and a UV-vis detector. A 100 µL sample
loop was used on the Dionex 4000 and 4500i IC, and a 150 µL loop
was used on the DX500 IC. The larger 150 µL sample loop on the
DX500 increased the sensitivity slightly, allowing for the lower detection
limits. All sample results were calculated from
concentration-response curves and statistically examined for
outliers. In addition, the analyses results were tested for homogeneity of
variance. Possible outliers were determined using the Treatment of
Outliers Test (5.21.). Homogeneity of variance was determined using
Bartlett's test (5.22.). Statistical evaluation was conducted according to
the Inorganic Methods Evaluation Protocol (5.23.). The overall error (OE)
(5.22.) was calculated using the equation:
OEi% =
±(|biasi| +
2CVi) × 100% (at the 95%
confidence level)
Where i is the respective sample pool being
examined.
4.1. Spiked Sample Analysis
Samples were prepared by adding known amounts of
K2Cr2O7
and PbCrO4 stock solutions to PVC filters
(also see Section 4.2. for preparation) to determine bias, precision,
and OE for the analytical portion of the method. Samples were prepared
with and without the addition of phosphate buffer/Mg(II) to evaluate
any difference in recoveries. The lower concentration, 0.25 × and 0.5
× TWA PEL were used for this comparison.
4.1.1. Procedure: The PVC filters were spiked using
a 25-µL syringe (Hamilton
Microliter®/Gastight® Syringe, Hamilton Co.,
Reno, NV). Spikes (both
K2Cr2O7
and PbCrO4) were 0.11, 0.20, and 0.40
µg as Cr(VI). These levels correspond approximately to 0.25,
0.5, and 1 × the proposed OSHA TWA PEL for a 960-L air
sample collected at a 2-L/min flow rate.
4.1.2. Results: Recoveries are presented in Tables
1a, 1b, and 1c. As shown, including addition of phosphate
buffer/Mg(II) in Table 1c, the mean recovery for all levels tested
is very close to 1.0 for both soluble and insoluble chromate
compounds. No DE corrections are necessary for Cr(VI) collection
using PVC filters.
Table 1a Cr(VI) Analysis Analytical Recovery Using
K2Cr2O7
Spikes
Level |
N |
Mean Recovery |
SD |
CV |
OET ±% |
0.25 × PEL |
6 |
1.047 |
0.061 |
0.058 |
16.3 |
0.5 × PEL |
6 |
1.002 |
0.061 |
0.061 |
12.4 |
1 × PEL |
5* |
0.966 |
0.035 |
0.037 |
10.9 |
All Levels |
17 |
1.007 |
|
0.054 |
11.5 |
*One sample was lost in analysis.
Table 1b Cr(VI) Analysis Analytical Recovery Using
PbCrO4 Spikes
Level |
N |
Mean Recovery |
SD |
CV |
OET ±% |
0.25 × PEL |
6 |
1.019 |
0.079 |
0.078 |
17.5 |
0.5 × PEL |
6 |
0.970 |
0.021 |
0.021 |
7.2 |
1 × PEL |
6 |
0.969 |
0.074 |
0.076 |
18.3 |
All Levels |
18 |
0.986 |
|
0.064** |
14.2 |
** = CV1 (pooled)
Table 1c Cr(VI) Analysis Analytical Recovery Using
K2Cr2O7
Spikes After adding Phosphate Buffer/Mg(II)
Level |
N |
Mean Recovery |
SD |
CV |
OET ±% |
0.25 × PEL |
6 |
1.000 |
0.112 |
0.112 |
22.4 |
0.5 × PEL |
7 |
0.985 |
0.007 |
0.008 |
3.1 |
Where |
|
N = Number of Samples;
|
SD = Standard Derivation |
|
CV = Coef. of Variation; |
OET = Overall Error
(Total) |
4.2. Storage Stability
Procedure: Twenty-four samples were spiked to
evaluate stability prior to sample analysis. A
PbCrO4 stock solution was used to spike
samples near 0.5 × the proposed OSHA TWA PEL [as Cr(VI)] for a
960-L sample and to demonstrate stability for insoluble
chromates. Data from the SLTC Quality Control Division indicates that
spiked samples prepared using soluble potassium dichromate at
concentrations specified in Section 1.4.7. were stable at least one
month after spiking. Solubility product values indicated that lead
chromate was the least soluble of the chromate compounds commonly
found in industry. However, data was not available for insoluble
samples prepared in the extraction media. The
PbCrO4 was weighed out, extracted into
solution using BE and then spiked onto PVC filters. After spiking, all
samples (sealed cassettes containing PVC filters) were stored under
normal laboratory conditions (20 to 25°C) in a lab drawer. Six samples
were initially extracted and analyzed, then six samples were extracted
and analyzed after various periods of storage (5, 15, and 30 days).
Another storage experiment was also conducted using prepared
extraction solutions with DBE and phosphate buffer/Mg(II). This
experiment was performed separately to evaluate storage after the
samples were prepared. Six samples were spiked using the soluble
K2Cr2O7
stock solution at 0.25 × the proposed OSHA TWA PEL [as Cr(VI)] for a
960-L sample. These separate samples were initially
extracted and analyzed, and then the same samples were analyzed after
30 days.
Results: As shown in Tables 2a and 2b, the results of
both tests conducted at room temperature show the mean recovery from
filter and extracted samples analyzed after 30 days was within ±5% of
the recovery value at day 0.
Table 2a Storage Stability Using Insoluble
PbCrO4 0.5 × PEL
Day |
N |
Mean, µg |
SD |
CV |
Recovery (%) |
0 |
6 |
0.197 |
0.004 |
0.021 |
97.0 |
5 |
6 |
0.190 |
0.005 |
0.026 |
93.6 |
15 |
6 |
0.200 |
0.018 |
0.088 |
98.7 |
30 |
6 |
0.190 |
0.008 |
0.040 |
93.7 |
Table 2b Storage Stability Using Soluble
K2Cr7O4
+ DBE + Phosphate Buffer/Mg(II) 0.25 × PEL
Day |
N |
Mean, µg |
SD |
CV |
Recovery (%) |
0 |
6 |
0.120 |
0.013 |
0.11 |
100 |
30 |
6 |
0.126 |
0.010 |
0.08 |
105 |
4.3. Qualitative and Quantitative Detection Limit Study
A modification of the National Institute for Occupational Safety
and Health (NIOSH) detection limit calculation procedure (5.24.,
5.25.) was used to calculate detection limits.
Procedure: Ten different concentrations were used by
spiking six separate PBM/DBE solutions (Section 3.3.8.) with aliquots
of aqueous standards prepared from
K2Cr2O7
(Section 3.3.11.). All samples were analyzed using a 100-µL
sample injection loop and a UV-vis detector setting of
0.5 AUFS.
Results: The spiked sample results are shown in Table
3 for qualitative and quantitative detection limits, respectively. The
qualitative detection limit was 1 ng [as Cr(VI)] when using a
10-mL solution volume. This corresponds to 1.0 ×
10-3 µg/m3
as Cr(VI) for a 960-L air volume. The quantitative
detection limit was 3 ng [as Cr(VI)] when using a 10-mL
solution volume. This corresponds to 3.0 ×
10-3 µg/m3
as Cr(VI) for an 960-L air volume.
Table 3 Qualitative and Quantitative Detection
Limits
|
----------- Cr(VI) Level (as
ng/mL)------ |
Sample number |
0.1 PA |
0.2 PA |
0.3 PA |
0.4 PA |
0.5 PA |
0.6 PA |
0.7 PA |
0.8 PA |
0.9 PA |
1.0 PA |
|
1 |
1644 |
4786 |
7292 |
11136 |
15252 |
17612 |
19970 |
23583 |
29116 |
31324 |
2 |
1726 |
4911 |
7264 |
11143 |
15772 |
17188 |
19978 |
23190 |
29956 |
31414 |
3 |
1774 |
4933 |
7319 |
11575 |
15510 |
17412 |
19725 |
23444 |
29348 |
31402 |
4 |
1742 |
4999 |
7486 |
11576 |
14859 |
16850 |
21384 |
23667 |
29237 |
31697 |
5 |
1436 |
4862 |
7017 |
11553 |
14530 |
17528 |
21658 |
23519 |
29289 |
30908 |
6 |
1748 |
4902 |
7039 |
11675 |
15404 |
16978 |
21638 |
23680 |
30207 |
31968 |
|
PA = Integrated Peak Area The
blank integrated peak areas and their standard deviations (std
dev) were all equal to zero. |
Figure 3. A Plot of
the standards to determine the detection limit.
The response of the low-level calibration samples were plotted to
obtain the linear regression equation (Y = mX + b), and the predicted
responses (i) at each X.
Using the equations: |
Sy = [S(i -
Yi)2/(N
- 2)]½ |
|
Q1 = (3Sy)/m |
|
Q2 = 3.33 Q1 |
Where:
Yi |
= the measured response |
m |
= analytical sensitivity or slope as calculated
by linear regression |
Sy |
= the standard error of the regression |
N |
= the number of data points |
Q1 |
= qualitative detection limit |
Q2 |
= quantitative detection
limit |
Therefore,
|
Q1 |
= |
(3Sy)/m |
|
|
= |
0.1 ng/mL as Cr(VI) |
|
|
|
1.0 ng as Cr(VI) (10-mL sample volume) |
|
|
|
1.0 × 10-3
µg/m3 as Cr(VI) (960-L air
volume) |
|
|
Q2 |
= |
3.33 Q1 |
|
|
|
3.0 × 10-3
µg/m3 as Cr(VI) (960-L air
volume) |
Figure 4. A
chromatogram of the quantitative detection limit of 0.3 ng/mL Cr(VI).
It is interesting to note that the addition of phosphate
buffer/Mg(II) to the solutions significantly increased detection
limits. The qualitative and quantitative limits without addition of
the Cr(III) conversion suppressor were approximately six times less
than the limits stated above. In standards above 50 ng/mL this
difference was not noted. In standards less than 50 ng/mL the
difference between standards prepared with only BE and those with the
addition of phosphate buffer/Mg(II) increases as the concentration of
the standards decreases, such that the lower end of the calibration
curve becomes quadratic.
4.4. Interference Study
Six experiments to test potential interferences from various
amounts of Cr(III), Fe(II), Fe(III), V(V), Mo(VI), Cu(I), and Mn(II)
were conducted. These substances may coexist with Cr(VI) compounds in
some workplace atmospheres and may also interfere with the analysis of
Cr(VI) (5.3.). The following chemicals were used for preparing the
solution spikes for this study:
Potassium dichromate,
K2Cr2O7,
for Cr(VI); Chromium nitrate,
Cr(NO3)3
9H2O, for Cr(III); Ferrous sulfate,
FeSO4, for Fe(II); Ferric nitrate,
Fe(NO3)3, for
Fe(III); Vanadium pentoxide,
V2O5, for V(V);
Molybdenum trioxide, MoO3, for Mo(VI);
Cuprous chloride,
Cu2Cl2, for Cu(I);
Manganous chloride, MnCl2
4H2O, for Mn(II); and Magnesium chloride,
MgCl2, or Magnesium sulfate,
MgSO4, for Mg(II).
All Cr(III) solutions were used to test how much, if any, Cr(III)
converts to Cr(VI) on PVC filters or in solution. Mixtures using
Mg(II) were used to determine its ability to suppress potential
interferences. Early experiments were conducted using magnesium
chloride to provide the magnesium needed to form the magnesium
hydroxide precipitate with any Cr(III) present. Magnesium sulfate was
also used in a comparison between the two salts in an extraction
study. Both the chloride and the sulfate of magnesium gave comparable
results. Magnesium sulfate is recommended in this method because of
the better, larger precipitate formation. A significant difference
between the two salts was not noted in terms of recovery, peak
characteristics, or retention times. A difference was noted in that
the magnesium chloride gave a precipitate that was more difficult to
decant. The six experiments are detailed in Sections 4.4.1. through
4.4.6. below.
4.4.1. Differing amounts of Cr(VI) and each of the interfering
substances were mixed in the same volumetric flasks and then spiked
onto individual PVC filters. The concentrations of the spikes varied
from 0 to 10 times the Cr(VI) concentration.
Procedure: Fifteen different potential interference
mixture combinations and six samples of each combination were
prepared, extracted with BE, and analyzed after 1:1 dilution. A
large amount (887.6 and 872 ng/mL) of Cr(VI) was used for the spikes
in this Experiment (and also Experiment 3) so that any significant
effect would be analytically obvious.
Results: The recoveries for Cr(VI) with varied
amounts of reducing substances are shown in Table 4a.
Table 4a - Experiment 1 Interference Study - 1:1 dilution
BE Known Amount of Cr(VI) = 887.6 ng/mL
No. |
Mixture Composition |
Ratio |
N |
Mean, ng/mL |
SD |
CV |
Recovery, % As Cr(VI) |
1 |
Cr(VI) only |
1:0 |
6 |
887.6 |
26.0 |
0.029 |
100 |
2 |
Cr(VI):Cr(III) |
1:10 |
6 |
911.5 |
23.5 |
0.026 |
103 |
3 |
Cr(VI):Fe(II) |
1:10 |
6 |
258.9 |
8.79 |
0.034 |
29.2 |
4 |
Cr(VI):Fe(III) |
1:10 |
6 |
918.5 |
19.5 |
0.021 |
103 |
5 |
Cr(VI):V(V) |
1:10 |
5 |
915.8 |
29.7 |
0.032 |
103 |
6 |
Cr(VI):Mo(VI) |
1:10 |
6 |
874.5 |
16.6 |
0.019 |
98.5 |
7 |
Cr(VI):Cu(I) |
1:10 |
6 |
898.0 |
76.4 |
0.085 |
101 |
8 |
Cr(VI):Mn(II) |
1:10 |
6 |
838.0 |
33.9 |
0.040 |
94.4 |
9 |
Cr(VI):Fe(II) |
1:1 |
6 |
811.1 |
18.1 |
0.022 |
91.4 |
10 |
Cr(VI):Fe(II) |
1:5 |
6 |
643.8 |
12.5 |
0.019 |
72.5 |
11 |
Cr(VI):Cr(III):Fe(II) |
1:1:1 |
6 |
848.5 |
17.5 |
0.021 |
95.6 |
12 |
Cr(VI):Cr(III):Fe(II) |
1:5:5 |
6 |
566.3 |
15.9 |
0.028 |
63.8 |
13 |
Cr(VI):Cr(III):Fe(II) |
1:10:10 |
6 |
291.5 |
10.0 |
0.034 |
32.8 |
14 |
Cr(VI):Cr(III):Fe(II):
Fe(III):V(V):Mo(VI) |
1:1:1: 1:1:1 |
6 |
841.5 |
11.8 |
0.014 |
94.8 |
15 |
Cr(VI):Cr(III):Fe(II):
Fe(III):V(V):Mo(VI) |
1:10:10: 10:10:10 |
6 |
761.6 |
30.8 |
0.040 |
85.8 |
As shown above, except for the solution containing large amounts
of Fe(II) over Cr(VI), the recovery range is very close to 100%.
When Cr(III) was added to Fe(II) and Cr(VI) the recovery is 91%, as
shown in samples in set no. 9. Cr(III) added to 1:5 Cr(VI):Fe(II)
had a recovery of 64%, as shown in samples in set no. 12. Cr(III)
added to 1:10 Cr(VI):Fe(II) had recovery of 33%, as shown in samples
in set no. 13. These losses occurred in a slightly acidic
environment [both analytes were prepared in DI
H2O (pH5.5) and contained
in the same volumetric flask].
4.4.2. Once the Fe(II) interference was identified in Experiment
1, a smaller amount of Cr(VI) and Fe(II) were used for Experiment 2.
An additional test was performed to determine conversion of Cr(III)
to Cr(VI).
Procedure: Cr(VI) was spiked onto PVC filters
first, dried, and then differing amounts of Fe(II) or Cr(III) were
spiked on the Cr(VI) spot, dried, and then extracted with BE, and
analyzed after 1:1 dilution.
Results: Table 4b shows the recoveries for Cr(VI)
are close to 70% for 1:1, 1:5, and 1:10 Cr(VI) : Fe(II). This
approximately 30% loss apparently occurred while both spikes were
residing on the filter. A very small amount of Cr(III) converting to
Cr(VI) is noted in Table 4b (0.71 ng/mL).
Table 4b - Experiment 2 Interference Study - 1:1 dilution
BE Known Amount of Cr(VI) =101.5 ng/mL
No. |
Mixture Composition |
Ratio or Amount |
N |
Mean, ng/mL |
SD |
CV |
Recovery, % As Cr(VI) |
1 |
Cr(VI) only |
101.5 ng/mL Cr(VI) |
6 |
101.5 |
3.72 |
0.037 |
100 |
2 |
Cr(III) only |
1.0 µg/mL Cr(III) |
6 |
0.71* |
0.36 |
0.50 |
<1* |
3 |
Cr(VI):Fe(II) |
1:1 |
5 |
72.0 |
4.41 |
0.061 |
70.9 |
4 |
Cr(VI):Fe(II) |
1:5 |
5 |
69.2 |
6.66 |
0.096 |
68.2 |
5 |
Cr(VI):Fe(II) |
1:10 |
6 |
69.0 |
5.24 |
0.076 |
68.0 |
*Cr(III) converted to Cr(VI)
4.4.3. The SPE solution, which contained 5% NaOH and 7.5%
Na2CO3, was used
as an extraction solution in Experiment 3 to evaluate the ease of
converting Cr(III) to Cr(VI) in a stronger base. The experiment was
also conducted to test whether or not magnesium (Mg) can prevent
conversion of Cr(III) to Cr(VI) in SPE solutions. This conversion
was noted in the literature (5.6.) when using a
NaOH/Na2CO3
extraction similar to SPE, but was not noted in earlier work using
BE solutions (5.8.), primarily because of the significantly higher
PEL and spiking concentrations used.
Procedure: Cr(VI) was spiked onto PVC filters
first, dried, and then Cr(III) was spiked on the Cr(VI) spot, dried,
and then extracted with SPE, and analyzed after 1:1 dilution.
Results: Table 4c shows adding 1 mg of Mg(II) can
prevent Cr(III) converting to Cr(VI). This was the same conclusion
presented in reference 5.6.
Table 4c - Experiment 3 Interference Study - 1:1 dilution
SPE Known Amount of Cr(VI) =872 ng/mL
No. |
Mixture Composition |
Ratio or Amount |
N |
Mean, ng/mL |
SD |
CV |
Cr(III) Converted to Cr(VI),
% |
1 |
Cr(VI) only |
872 ng/mL Cr(VI) |
4 |
872 |
16 |
0.018 |
- |
2 |
Cr(III) only |
10 µg/mL Cr(III) |
4 |
18* |
1.3 |
0.069 |
<0.2 |
3 |
Cr(VI):Cr(III) |
1:10 |
4 |
880 |
12 |
0.013 |
<0.1 |
4 |
Cr(III) + 1 mg Mg(II) |
10 µg/mL Cr(III) |
4 |
ND |
- |
- |
- |
5 |
Cr(VI):Cr(III) + 1 mg
Mg(II) |
1:10 |
4 |
1055 |
10 |
0.012 |
<0.03 |
*Cr(III) converted to Cr(VI) Note: ND = 0.251
ng/mL as Cr(VI)
4.4.4. Experiment 4 was conducted to further test the
effectiveness of Mg(II) with large proportions of Cr(III) to Cr(VI)
in both BE and SPE solutions. Because Cr(VI) is significantly more
toxic than Cr(III) [Note: The TWA PELs for Cr(VI) and Cr(III) are
0.50 µg/m3 (proposed) and 1
mg/m3, respectively], the concentration
ratio of Cr(VI) and Cr(III) in Experiment 4 was: Cr(VI) : Cr(III) =
250 ng: 5 mg = 1: 20,000.
Procedure: Experiment 4 included 10 tests. The
first 5 tests were conducted using BE solution and the last 5 tests
were conducted using SPE solution. Each sample was spiked with 250
ng of Cr(VI) or 5 mg of Cr(III) while contained in a
50-mL Erlenmeyer flask, 10 or 20 mg Mg(II), and then 5
mL BE (sample sets A through D) or SPE (sample sets A' through E')
solution were added. Each sample was slowly extracted for 60 min,
and finally diluted with DI H2O to the
mark of a 10-mL volumetric flask for BE and 25 mL for
SPE. The following are designated set numbers for Experiment 4 (Mg
added as MgSO4.):
A: 250 ng of Cr(VI) (control samples); B: 5 mg
of Cr(III) [check for conversion to Cr(VI) during
extraction]; C: 250 ng of Cr(VI) + 5 mg of
Cr(III); D: C + 10 mg Mg(II); E: C + 20 mg Mg
(II); A': 250 ng of Cr(VI) (control samples); B':
500 mg of Cr(III) [check for conversion to Cr(VI) during
extraction]; C': 250 ng of Cr(VI) + 5 mg of
Cr(III); D': C' + 10 mg Mg(II); E': C' + 20 mg
Mg(II);
Results: Table 4d data suggests that the oxidation
of Cr(III) occurred during the alkaline extraction process. When
alkalinity was increased by using 5% NaOH, more Cr(III) was oxidized
to Cr(VI) (as shown in SPE, Samples A' to E'). Although the
conversion is small as percentage of Cr(III), it is very significant
in terms of the proposed PEL. A previous work conducted by the
author (5.8.) did not note the conversion in BE solutions; however,
the larger detection limit and lack of significance (the PEL of 0.05
mg/m3 was used in the past work) were
contributing factors. The net conversion of Cr(III) to Cr(IV) is
considered extremely minor when comparing amounts to the PEL of 0.05
mg/m3. In the presence of freshly
precipitated magnesium hydroxide (10 or 20 mg of Mg) the oxidation
of dissolved Cr(III) was suppressed to insignificantly low levels.
As shown in Table 4d, the approach with Mg(II) is also applicable in
the more strongly basic solution of SPE (5% NaOH/7.5%
Na2CO3). It
should be noted that the SPE extraction is performed after the BE
extraction, and little, if any, soluble Cr(III) should still be
present. It is important to note, for maximum effectiveness, the
magnesium salt/phosphate buffer solution is added to the sample
before BE or SPE solutions.
Table 4d - Experiment 4 Interference Study - 1:1
dilution BE (A to D) and SPE (A' to E') Known Amount of Cr(VI)
= 250 ng; Cr(III) = 5 mg
Set # |
N |
ng Cr(VI) found theoretical = 250 ng |
SD |
CV |
Cr(III) converted to Cr(VI)(%) |
A |
6 |
249.57 |
3.98 |
0.016 |
- |
B |
6 |
128.03 |
7.93 |
0.062 |
0.00256 |
C |
6 |
373.19* |
7.74 |
0.021 |
0.00246 |
D |
6 |
250.07* |
5.27 |
0.021 |
- |
E |
6 |
237.82* |
2.97 |
0.013 |
- |
A' |
6 |
253.06 |
3.60 |
0.014 |
- |
B' |
6 |
226.45 |
8.23 |
0.036 |
0.0045 |
C' |
6 |
484.79* |
13.07 |
0.027 |
0.0047 |
D' |
6 |
281.43* |
5.12 |
0.018 |
0.00063 |
E' |
6 |
268.18* |
6.17 |
0.023 |
0.00036 |
*Cr(III) converted to Cr(VI) plus 250 ng Cr(VI) spike
4.4.5. Experiment 5 was conducted to repeat certain aspects of
Experiment 4 and to determine the amount of Mg(II) needed to prevent
Cr(III) conversion to Cr(VI) during the extraction process.
Procedure: Experiment 5 repeated the design of
Experiment 4, except that Cr(VI) : Cr(III) = 500 ng : 5 mg =
1:10,000. The following sets used in this experiment are (Mg(II) is
as MgSO4):
F: 500 ng of Cr(VI) + 5 mg of Cr(III) + 5 mg Mg(II) with
BE; G: 500 ng of Cr(VI) + 5 mg of Cr(III) + 10 mg Mg(II)
with BE; H: 500 ng of Cr(VI) + 5 mg of Cr(III) + 15 mg
Mg(II) with BE; G': 500 ng of Cr(VI) + 5 mg of Cr(III) +
10 mg Mg(II) with SPE;
Results: Table 4e shows that, in BE solution, the
addition of 5, 10, or 15 mg of Mg(II) to a mixture of Cr(III) and
Cr(IV) gave comparable results. The slight decrease in recovery as
Mg(II) increased appears more so as noise resulting from analyzing a
very small amount (500 ng) of Cr(VI). It was noted that the addition
of Mg(II) produces a significant precipitate of magnesium hydroxide
in the extraction solution and that the more added, the larger the
precipitate. This precipitate must be carefully handled when
transferring solutions for analysis to prevent injection into the
ion chromatograph.
Table 4e - Experiment 5 Interference Study - 1:1
dilution BE (F to H) and SPE (G') Known Amount of Cr(VI) = 500
ng; Cr(III) = 5 mg
Set # |
N |
Mean ng as
Cr(VI) Theory=500ng |
SD |
CV |
Cr(III) converted to Cr(VI),
% |
F |
6 |
507.55* |
2.88 |
0.0057 |
<0.01 |
G |
6 |
496.59* |
3.67 |
0.0074 |
- |
H |
6 |
497.35* |
5.82 |
0.0096 |
- |
G' |
6 |
508.48* |
4.86 |
0.0096 |
<0.01 |
*Cr(III) converted to Cr(VI) plus 500 ng Cr(VI) spike.
4.4.6. Experiment 6 was performed to test whether or not adding
Mg(II) or phosphate buffer (0.5 M
KH2PO4/0.5 M
K2HPO4)/Mg(II)
can also prevent the negative Fe(II) interference on Cr(VI)
analysis. The phosphate buffer is thought to aid in complexing the
Cr(III) (5.5.).
Procedure: Experiment 6 included 2 tests. The first
test was conducted using only Mg(II) spiking on Fe(II); the second
test was performed using the mixture of phosphate buffer/Mg(II) on
the Fe(II). A known amount of Cr(VI) was spiked on one side of each
PVC filter and the Fe(II) spiked on the other side of each filter.
The filters were allowed to dry overnight and then Mg(II) or the
mixture of phosphate buffer/Mg(II) was added prior to extraction
with BE solution. The following sets were used for this experiment:
I: |
100 ng/mL of Cr(VI) + 1.0 g/mL of Fe(II) + 10 mg
Mg(II)(as MgCl2) |
J: |
100 ng/mL of Cr(VI) + 1.0 g/mL of Fe(II) + 10 mg
Mg(II)(as MgCl2 mixed with
phosphate buffer). |
K: |
100 ng/mL of Cr(VI) + 1.0 g/mL of Fe(II) + 10 mg Mg(II)
(as MgSO4 mixed with phosphate
buffer). |
Results: Table 4f shows a significant increase in
recovery of Cr(VI) as compared to Experiment 2 is noted when adding
Mg(II) or phosphate buffer/Mg(II) mixture.
Table 4f - Experiment 6 Interference Study - 1:1
dilution BE Known Amount of Cr(VI) = 100 ng/mL
Set # |
Mixture Composition |
Ratio |
N |
Mean, ng/mL |
SD |
CV |
Recovery, % As Cr(VI) |
I |
Cr(VI):Fe(II) |
1:10 |
6 |
92.7 |
4.29 |
0.046 |
92.7 |
J |
Cr(VI):Fe(II) |
1:10 |
6 |
96.6 |
3.41 |
0.035 |
96.6 |
K |
Cr(VI):Fe(II) |
1:10 |
6 |
95.8 |
1.59 |
0.026 |
95.8 |
4.5. Comparison of Different DBE Solutions
Due to the strongly basic nature of the BE solution, a dilution
with DI H2O needs to be performed prior to
analysis. To determine the most effective dilution, the following
experiment was performed.
Procedure: In order to compare the performance of
this method and to potentially increase the analytical sensitivity,
different DBE solutions were used for testing. Four DBE solutions were
prepared from the original BE solution: 1) 1 to 10 dilution of
original BE solution; 2) 1 to 8 dilution; 3) 1 to 5 dilution; and 4) 1
to 1 dilution. A spike of 80 ng/mL Cr(VI) was added to each dilution.
Results: Table 5 shows results of the comparison
study. As shown, there were no significant differences among the
recoveries, however; certain characteristics of the chromatogram
changed as the concentration of BE changed.
Table 5 Comparison Study - BE Dilution Factors
Dilution Factor 1 to x |
N |
Mean Cr(VI) µg |
SD |
CV |
Ratio µg(1 to
x)/µg(1 to
10) |
1 to 10 |
6 |
77.5 |
3.6 |
0.047 |
- |
1 to 8 |
6 |
80.6 |
1.7 |
0.021 |
1.04 |
1 to 5 |
6 |
76.5 |
2.9 |
0.037 |
0.99 |
1 to 1 |
5 |
77.3 |
3.5 |
0.046 |
1.00 |
An additional test was performed to assess the differences in the
chromatogram using 100 ng/mL Cr(VI) standard in DI
H2O, in a 1:1 dilution, and in BE. As shown
in the following figure, a peak appearing just before the Cr(VI) peak
becomes larger as the concentration of DBE solution becomes stronger,
though the size of this peak also depends on the freshness of the
DBE/PBM solution, the age of the standards or samples, and the
backpressure of the pumps. Broadening of the Cr(VI) peak also occurs,
indicating that matrix matching of the standards and samples is
necessary. A dilution of 1:1 was chosen to maintain adequate
sensitivity with minimal peak broadening when compared to aqueous
standards.
Figure 5. Overlapping chromatograms illustrating the effect of
the amount of carbonate/magnesium/phosphate solution on these
chromatograms.
4.6. Evaluation of Extraction Solution for Spray-Paint Samples
Procedure: The resistance of
spray-paints to extraction can be a serious problem as
stated in OSHA method ID-103 (5.8.). This method included
a digestion step using perchloric and other mineral acids to assure
all chromium was accounted for in spray-paint samples. In
order to compare the extraction efficiency of solutions used for
extracting Cr(VI) from spray-paint samples, two solutions
were tested: 1) the buffer/extraction (BE) solution (10%
Na2CO3/ 2%
NaHCO3); 2) a solution containing
NaOH further designated as spray-paint extraction (SPE)
(5% NaOH + 7.5%
Na2CO3).
Preparation of these two solutions are specified in Sections 3.3.3.
and 3.3.4., respectively. Using a disposable plastic pipette, two
drops of automotive finishes spray-paint (Sunfire 421, Acrylic
Urethane Enamel, The Sherwin-William Co., Cleveland, OH)
containing lead chromate (3% as chromium) were spiked onto PVC filters
contained in individual 125-mL Phillips beakers. The
analyses followed the procedure described in Sections 3.5.1. through
3.5.7., however, due to the possible high content of Cr(VI), 5 mL of
extraction solution (BE or SPE) was added to each sample, and then
after extraction, diluted to 50 mL with DI
H2O. One mL of this solution was then taken
and diluted to 10 mL with DI H2O.
Results: Table 6 shows the results of a comparison of
the effectiveness of these two extraction solutions. As shown, the SPE
solution is superior to the BE solution for extraction of Cr(VI) in
potentially resistant spray-paint samples.
Table 6 Comparison Study - BE Solution vs. SPE Solution
Extraction Solution |
N |
Mean, µg |
SD |
CV |
Ratio, SPE/BE |
BE |
5 |
142 |
9.9 |
0.069 |
- |
SPE |
5 |
211 |
33 |
0.16 |
1.49 |
4.7. Comparison of Extraction with MgCl2
and MgSO4
Procedure: PVC filters were spiked with 1 µg
Cr(VI) and extracted with a solution of 10 mg/mL Mg(II), in the form
of either MgCl2 or
MgSO4, in the phosphate buffer, and then BE
solution was added.
Results: Table 7 shows that there was little
difference in the extraction efficiency between the two different
salts of magnesium.
Table 7 Comparison Study -
MgCl2 vs
MgSO4
Type of Mg |
N |
Mean ng Cr(VI) |
SD |
CV |
Recovery, % |
MgCl2 |
6 |
1000 |
2.31 |
.063 |
100 |
MgSO4 |
6 |
991 |
1.46 |
.042 |
99.1 |
4.8. Analysis of Cr(VI) Quality Control (QC) Samples
Procedure: Three sets of Cr(VI) QC samples were
prepared by an independent source by spiking 10 to 20 µg Cr(VI)
on the PVC filters. Samples were analyzed using the conditions stated
in Section 3 of this method.
Results: Table 8 shows the results of the QC samples,
which have amounts typical of those near or over the PEL of 0.05
mg/m3 Cr(VI). Samples with higher
concentrations can be analyzed using this method provided higher
standards are prepared to bracket the samples, or the appropriate
aliquot/dilution is performed.
Table 8 Cr(VI) QC Samples
Set |
N |
Mean, F/T* |
SD |
CV |
Recovery, % |
I |
4 |
0.949 |
0.019 |
0.020 |
94.9 |
II |
4 |
0.978 |
0.050 |
0.051 |
97.8 |
III |
4 |
0.940 |
0.049 |
0.053 |
94.0 |
|
|
|
|
0.044** |
95.6 ave. |
* F/T
= Found/Theoretical (Recovery)
** CV (pooled)
4.9. Analysis of Cr(VI) Field Samples
Procedure: In order to compare the new
IC/UV-vis method to the previous method, Cr(VI) samples
collected during field surveys were used. These samples had been
previously analyzed by a SLTC chemist using the DPP method (OSHA
method no. ID-103).
Results: Table 9 shows the Cr(VI) results in
mg/m3. The DPP results are in parenthesis
for comparison purposes. As shown, both methods are in good agreement
except for a few very low concentrations in which the DPP method gave
"none detected"results. However, for those DPP-ND
samples, the IC/UV-vis method detected the presence of
Cr(VI) and was able to quantitate amounts.
Table 9 - Analysis Cr(VI) Field Samples
Sample No. |
Air Volume, L |
ng/mL, Cr(VI) |
µg, Cr(VI) |
mg/m3,
Cr(VI) |
01 |
512.0 |
ND |
ND |
ND (ND) |
02 |
632.0 |
ND |
ND |
ND (ND) |
03 |
602.0 |
ND |
ND |
ND (ND) |
04 (Bl) |
0 |
ND |
ND |
ND (ND) |
05 |
42.5 |
62.9 |
6.29 |
0.1480 (0.1838) |
06 (Bl) |
0 |
ND |
ND |
ND (ND) |
07 |
876.0 |
8.98 |
2.25 |
0.0026 (0.0019) |
08 |
588.0 |
6.81 |
1.70 |
0.0029 (0.0017) |
09 |
802.0 |
9.82 |
2.46 |
0.0031 (0.0023) |
10 |
0 |
ND |
ND |
ND (ND) |
11 |
799.2 |
13.3 |
3.33 |
0.0042 (0.0039) |
12 |
797.0 |
8.85 |
2.21 |
0.0028 (0.0020) |
13 |
869.5 |
13.9 |
3.49 |
0.0040 (0.0041) |
14 |
827.5 |
19.1 |
4.79 |
0.0058 (0.0059) |
15 |
945.6 |
6.84 |
1.71 |
0.0018 (0.0011) |
16 |
930.0 |
4.48 |
1.12 |
0.0013 (ND) |
17 |
882.0 |
17.4 |
4.35 |
0.0049 (0.0050) |
18 |
884.1 |
7.84 |
1.96 |
0.0022 (0.0016) |
19 |
887.3 |
6.07 |
1.52 |
0.0017 (ND) |
20 |
276.0 |
ND |
ND |
ND (ND) |
21 |
392.0 |
5.37 |
1.34 |
0.0034 (ND) |
22 (Bl) |
0 |
ND |
ND |
ND (ND) |
23 (Wipe) |
0 |
5.09 |
1.27 µg |
1.27 µg (1.06
µg) |
24 |
64.3 |
15.4 |
1.54 |
0.0239 (0.0247) |
25 |
52.0 |
ND |
ND |
ND (ND) |
26 |
181.7 |
ND |
ND |
ND (ND) |
27 (Wipe) |
0 |
6.00 |
1.50 µg |
1.50 µg (0.85
µg) |
28 (Bl) |
0 |
ND |
ND |
ND (ND) |
29 |
63.0 |
4.72 |
0.47 |
0.0075 (ND) |
30 |
74.1 |
ND |
ND |
ND (ND) |
31 (Bl) |
0 |
ND |
ND |
ND (ND) |
32 |
566.0 |
ND |
ND |
ND (ND) |
33 |
658.0 |
ND |
ND |
ND
(ND) |
Note: For IC/UV-vis, ND=2.51 ng as Cr(VI). For DPP,
ND=100 ng as Cr(VI) (5.6.). Both NDs are based on 10-mL solution
volume.
4.10. Summary
This analytical method has been shown to be precise and accurate
when analyzing soluble and insoluble chromate compounds (as potassium
dichromate and lead chromate, respectively) commonly found in the
workplace. The validation results indicate the method meets the OSHA
criteria for accuracy and precision (5.23.). Performance during
storage stability tests is adequate. Detection limits [as Cr(VI)] are
very low when samples are taken for 8 h at 2 L/min. No significant
interferences were found from various amounts of reducing substances
except for samples containing Fe(II). Results indicate that not only
does the addition of magnesium sulfate or magnesium chloride prevent
the conversion of Cr(III) to Cr(VI), but also can minimize the Fe(II)
effect on Cr(VI) analysis.
A 1:1 dilution was used for optimal sensitivity. A peak prior to
the Cr(VI) peak is noted, and slight peak broadening occurs with this
dilution; however, as long as matrix matching of standards and samples
occur, significant problems are not noted. The method demonstrates
good performance in analyzing Cr(VI) QC samples and is not only in
good agreement with the DPP technique (OSHA Method No.
ID-103) when analyzing Cr(VI) field samples, but is more
sensitive. A new spray-paint extraction solution was also
developed for better extracting Cr(VI) from spray-paint
samples.
5. References
5.1. National Institute for Occupational Safety and Health:
Method No. P&CAM 169, in NIOSH Manual of Analytical
Methods. 2nd ed., Vol. 1 (DHEW/NIOSH Pub. No.
77-157-A). Cincinnati, OH: National Institute for
Occupational Safety and Health, 1977.
5.2. National Institute for Occupational Safety and Health:
Method No. S317, in NIOSH Manual of Analytical Methods. 2nd
ed., Vol. 3 (DHEW/NIOSH Pub. No. 77-157-C). Cincinnati,
OH: National Institute for Occupational Safety and Health, 1977.
5.3. Thomsen, E. and R.M. Stern: A Simple Analytical
Technique for the Determination of Hexavalent Chromium in Welding
Fumes and Other Complex Matrices. Scand. J. of Work, Environ. and
Health 5:386-403 (1979).
5.4. Molina, D. and M.T. Abell: An Ion Chromatographic
Method for Insoluble Chromates in Paint Aerosol. Am. Ind. Hyg.
Assoc. J. 48:830-835 (1987).
5.5. Vitale, R.J., G.R. Mussoline, J.C. Petura, and B.R.
James: Hexavalent Chromium Extraction from Soils. J. Environ.
Qual. 23:1249-1256 (1994).
5.6 Zatka,V.J.: Speciation of Hexavalent Chromium in Welding
Fumes Interference by Air Oxidation of Chromium. Am. Ind. Hyg.
Assoc. J. 46:327-331 (1985).
5.7. National Institute for Occupational Safety and Health:
Method No. 7600, in NIOSH Manual of Analytical Methods. 3rd ed.
(DHHS/NIOSH Pub. No. 84-100). Cincinnati, OH: National
Institute for Occupational Safety and Health, 1984.
5.8. Occupational Safety and Health Administration Salt Lake
Technical Center: Hexavalent Chromium (USDOL/OSHA Method
No. ID-103). Salt Lake City, UT, 1982, revised, 1990.
5.9. Abell, M.T. and J.R. Carlberg: A Simple Reliable Method
for the Determination of Airborne Hexavalent Chromium. Am. Ind.
Hyg. Assoc. J. 35:229-233 (1974).
5.10. Occupational Safety and Health Administration Salt Lake
Technical Center: Hexavalent Chromium Backup Data Report by
J.C. Ku (USDOL/OSHA-SLCAL Method No.
ID-103). Salt Lake City, UT, 1982, revised 1989.
5.11. Dutkiewicz, R., J. Konczalik, and M. Przechera:
Assessment of the Colorimetric Methods of Determination of Chromium in
Air and Urine by Means of Radioisotope Techniques. Acta Pol. Pharm.
26:168-176 (1969).
5.12. Dionex Corporation: Determination of Cr(VI) in
Water, Wastewater, and Solid Waste Extracts, Technical Note 26.
Sunnyvale, CA, 1990.
5.13. National Institute for Occupational Safety and Health:
Backup Data Report, Chromic Acid and Chromates, No. S317, in
Documentation of the NIOSH Validation Tests by D. Taylor, R.
Kupel, and J. Bryant (DHEW/NIOSH Pub. No. 77-185, NIOSH
Contract CDC-99-74-45). Cincinnati, OH: National
Institute for Occupational Safety and Health, 1977.
5.14. Occupational Safety and Health Administration Salt Lake
Technical Center: Quality Control Data - Chromate Analysis
by B. Babcock. Salt Lake City, UT, 1982 - 1989.
5.15. Manufacturing Chemists Association: Properties and
Essential Information for Safe Handling and Use of Chromic Acid and
Chromates. (Chemical Safety Data Sheet SD-44).
Washington, D.C.: Manufacturing Chemists Association, 1952.
5.16. U.S. Department of Health and Human Services:
Update Toxicological Profile for Chromium TP-92/08
U.S. Dept. of Health and Human Services, Public Health Service, Agency
for Toxic Substances and Disease Registry. April, 1993.
5.17. IARC Monographs on the Evaluation of Carcinogenic Risks to
Humans, Chromium, Nickel and Welding: Volume 49, International
agency for Research on Cancer, Secrtariat of the World Health
Organization:UK, 1990, ISBN 92 832 1249 5.
5.18 Harper, M.: SKC Inc., Information regarding using
the GLA-5000 filters to collect chromate samples,
personal communication, 1995.
5.19. Occupational Safety and Health Administration Salt Lake
Technical Center: Ion Chromatography Standard Operating
Procedure (Ion Chromatographic Committee). Salt Lake City, UT. In
progress.
5.20. National Institute for Occupational Safety and Health:
Criteria for a Recommended Standard - Occupational Exposure to
Cr(VI) (DHEW/NIOSH Pub. No. 76-129). Cincinnati, OH:
National Institute for Occupational Safety and Health, 1975.
5.21. Mandel, J.: Accuracy and Precision, Evaluation and
Interpretation of Analytical Results, The Treatment of Outliers. In
Treatise On Analytical Chemistry. 2nd ed., Vol. 1, edited by I.
M. Kolthoff and P. J. Elving. New York: John Wiley and Sons, 1978. pp.
282-285.
5.22. National Institute for Occupational Safety and Health:
Documentation of the NIOSH Validation Tests by D. Taylor, R.
Kupel, and J. Bryant (DHEW/NIOSH Pub. No. 77-185, NIOSH
Contract CDC-99-74-45). Cincinnati, OH: National
Institute for Occupational Safety and Health, 1977. pp.
1-12.
5.23. Occupational Safety and Health Administration Salt Lake
Technical Center: Evaluation Guidelines of the Inorganic Methods
Branch. In OSHA Analytical Methods Manual. 2nd ed. Cincinnati,
OH: American Conference of Governmental Industrial Hygienists, 1991.
pp. 1-18.
5.24. Burkart, J.A.: General Procedures for Limit of
Detection Calculations in the Industrial Hygiene Chemistry Laboratory.
Appl. Ind. Hyg. 1:153-155 (1986).
5.25. National Institute for Occupational Safety and Health:
Standard Operating Procedures for Industrial Hygiene Sampling and
Chemical Analysis (SOP 018) Cincinnati, OH: National Institute for
Occupational Safety and Health, Revised Sept., 1992.
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